Polaris Sportsman 500 Manuals
Manuals and User Guides for Polaris Sportsman 500. We have 3 Polaris Sportsman 500 manuals available for free PDF download: Service Manual, Owner's Manual
Polaris Sportsman 500 Service Manual (666 pages)
Brand: Polaris
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Category: Offroad Vehicle
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Size: 15.13 MB
Table of Contents
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Service Tips12
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Trail Blazer17
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Xpress 30021
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Xplorer 30023
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Sport 40028
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Magnum 50036
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Trail Blazer41
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Xplorer 4X443
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Xplorer 40055
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Magnum 50063
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Maintenance72
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Lubrication79
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Fuel Filter104
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Fuel Lines104
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Fuel System104
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Electrical107
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Electrical108
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Ignition Timing108
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Spark Plug108
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Radiator109
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Breather Filter116
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Recoil Housing119
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Chalk127
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Exhaust Pipe129
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Controls140
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Front Suspension140
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Rear Suspension140
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Wheels141
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Tire Inspection142
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Tire Pressure142
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Tire Tread Depth142
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Engine144
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Engine Removal156
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Engine Removal157
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General Items158
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PVT System158
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Camshaft Removal200
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Valve Inspection209
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Piston Removal219
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One Way Valve227
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Pump Shaft239
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Camshaft Timing249
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Flywheel253
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Starter Drive253
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Oil Pipes254
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Backfiring262
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Low Compression262
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Overheating263
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Float System286
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Main System286
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Fuel Level295
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Fuel Pump
296-
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Poor Idle298
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Troubleshooting298
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Rich Mixture298
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Erratic Idle299
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Idle too Low299
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Clutches332
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PVT Operation335
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PVT Drying336
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PVT Overheating336
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PVT Disassembly337
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PVT Assembly339
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Shift Weights345
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Final Drive390
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Final Drive392
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U-Joint Assembly418
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Rear Drive429
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Rear Axle Bend430
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Polaris Sportsman 500 Service Manual (381 pages)
Brand: Polaris
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Category: Offroad Vehicle
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Size: 39.97 MB
Table of Contents
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Paint Codes19
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Chapter 128
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Idle Speed42
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Fuel Filter44
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Fuel System44
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Spark Plug48
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Controls66
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Piston Removal108
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One Way Valve116
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Oil Pipes142
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Recoil Assembly145
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Float System158
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Main System158
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Fuel Level166
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Troubleshooting169
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Strut Assembly180
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Chapter 5184
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Pvt Drying187
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Pvt Overheating188
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PVT Disassembly189
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PVT Assembly191
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Shift Weights195
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Spider Removal199
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Troubleshooting230
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Final Drive233
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U-Joint Assembly252
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Polaris Sportsman 500 Owner's Manual (153 pages)
Polaris 2003 ATV Owner's Manual
Brand: Polaris
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Category: Offroad Vehicle
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Size: 2.68 MB
Table of Contents
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Welcome5
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Safety9
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Controls39
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Brake Lever42
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Fuel Filter45
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Fuel Tank45
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Fuel Valve45
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Fuel Safety46
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Belt Life48
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Features50
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Operation58
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Engine Oil Check100
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Coolant Level101
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Front Brake106
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Rear Brake107
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Toe Alignment108
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Rear Spring109
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Wheel Removal114
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Tire Tread Depth116
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Drive Chain117
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Filter Systems120
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Spark Plugs128
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Spark Arrestor130
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Recoil Housing132
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High Range133
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Low Range133
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Pvt System133
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Pvt Drying134
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Battery Removal136
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Battery Storage137
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Cleaning the Atv139
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Washing the Atv139
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Waxing the Atv139
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Fluid Levels140
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Storage Tips141
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