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FINAL DRIVE
AWD Front Housing
AWD Front Housing Assembly, cont.
4. Install pinion shaft assembly in case and tap lightly
to seat. Grease O-ring on pinion shaft retainer nut
and install. Tighten nut securely to 20 ft. lbs. The
pinion shaft should have no detectable end play.
Tighten set screw. On Type II and lll housings,
install pinion shaft and cover plate (without seal)
and torque bolts to 14 ft. lbs.
NOTE:For proper back lash measurement, both ring
gear and pinion gear should be free of oil and grease
when installed.
5. Install ring gear assembly, steel spacer, brass
spacer and side cover. Make sure lock bolt on
holding fixture is backed out of the way. Rotate
pinion shaft while slowly turning side cover inward
until gears mesh. As gear backlash is reduced to
zero, the shaft will begin to bind. At this point back
off 1/4 turn. On Type II and Type lll housings,
apply sealant, install cover and torque bolts to 14
ft. lbs.
NOTE: The same shim thickness placed behind
ring gear bearing must also be put behind the
cover button.
Type II Cover Bolts Torque
14 ft. lbs.
4/99
Type l
Type l
Type ll / lll
7.34
Equal Shims
Polaris Sales Inc.
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Troubleshooting
