Polaris Big Boss 500 6x6 Manuals
Manuals and User Guides for Polaris Big Boss 500 6x6. We have 1 Polaris Big Boss 500 6x6 manual available for free PDF download: Service Manual
Polaris Big Boss 500 6x6 Service Manual (666 pages)
Brand: Polaris
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Category: Offroad Vehicle
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Size: 15.13 MB
Table of Contents
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Service Tips12
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Trail Blazer17
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Xpress 30021
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Xplorer 30023
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Sport 40028
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Magnum 50036
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Trail Blazer41
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Xplorer 4X443
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Xplorer 40055
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Magnum 50063
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Maintenance72
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Lubrication79
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Fuel Filter104
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Fuel Lines104
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Fuel System104
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Electrical107
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Electrical108
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Ignition Timing108
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Spark Plug108
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Radiator109
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Breather Filter116
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Recoil Housing119
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Chalk127
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Exhaust Pipe129
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Controls140
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Front Suspension140
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Rear Suspension140
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Wheels141
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Tire Inspection142
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Tire Pressure142
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Tire Tread Depth142
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Engine144
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Engine Removal156
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Engine Removal157
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General Items158
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PVT System158
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Camshaft Removal200
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Valve Inspection209
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Piston Removal219
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One Way Valve227
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Pump Shaft239
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Camshaft Timing249
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Flywheel253
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Starter Drive253
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Oil Pipes254
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Backfiring262
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Low Compression262
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Overheating263
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Float System286
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Main System286
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Fuel Level295
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Fuel Pump
296-
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Poor Idle298
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Troubleshooting298
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Rich Mixture298
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Erratic Idle299
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Idle too Low299
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Clutches332
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PVT Operation335
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PVT Drying336
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PVT Overheating336
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PVT Disassembly337
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PVT Assembly339
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Shift Weights345
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Final Drive390
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Final Drive392
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U-Joint Assembly418
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Rear Drive429
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Rear Axle Bend430
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Boot Replacement470
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Brake Pad Kits532
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DH Brake Caliper554
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Brakes Squeal567
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Scrambler574
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Typical 2-Stroke578
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Typical 4-Stroke578
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Battery Testing589
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Load Test590
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Starter Drive602
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Override Button621
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Starter Switch621
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Switch Testing623
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Wiring Diagrams629
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Index662
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