Polaris Trail Blazer Service Manual page 474

Assembly (Typical)
1. Carefully install high/reverse shaft assembly and gear
cluster as a unit into their respective bearing case
areas. Make sure input shaft clears oil deflector. Tap
with a soft face hammer to seat shaft assemblies.
NOTE: Make sure high/reverse shift shaft pin is properly
positioned within legs of shift fork shaft return spring.
2. Seat the shafts and shift the assembly into neutral
position.
NOTE: After installation, the High / Reverse shift arm
must be placed in the neutral position to complete reas-
sembly.
3. Install the output shaft and gear assembly into the gear
case.
4. Install engagement dog on low range shift shaft.
NOTE: Dogs should face toward the mating gear.
5. Install low shift shaft assembly, aligning pin on shift
shaft between ends of return spring, the engagement
dog splines with the sliding gear shaft splines, and the
end of shift shaft to the gearcase.
See Ill. 1.
Engagement dog splines
Washer
(Large I.D.)
Shaft pin
Ill. 1
6. Install large I.D. washer on shaft (against splines).
Polaris Sales Inc.
Type III, EZ-Shift Transmission
Pin inside
spring
Dogs face
out
8.9
TRANSMISSION
4/99