Sportsman 335 - Polaris Trail Blazer Service Manual

GENERAL INFORMATION
1999 Model Specifications

SPORTSMAN 335

MODEL: . . . . . . . . . .
MODEL NUMBER: . A99CH33CA/B, A99CH33AA/AB(CALIF. APPROVED)
ENGINE MODEL: . . ES33PFE01, ES33PFE02(CALIF. APPROVED)
CARBURETION
Type . . . . . . . . . . . . . . . .
Main Jet . . . . . . . . . . . .
Pilot Jet . . . . . . . . . . . . .
Jet Needle . . . . . . . . . . .
Needle Jet . . . . . . . . . . .
Throttle Valve . . . . . . . .
Pilot Screw . . . . . . . . . .
Pilot Air Jet . . . . . . . . . .
Valve Seat . . . . . . . . . . .
Fuel Octane (R+M/2) .
CLUTCH
Type . . . . . . . . . . . . . . . . . . . .
Belt . . . . . . . . . . . . . . . . . . . . .
Belt Width (Projected) . . . . .
Side Angle (Overall) . . . . . .
Outside Circumference . . . .
Center Distance . . . . . . . . . .
Clutch Offset . . . . . . . . . . . .
Shift Weights . . . . . . . . . . . .
Primary Spring . . . . . . . . . . .
Secondary Spring . . . . . . . .
Driven Helix . . . . . . . . . . . . .
Spring Position (Helix) . . . .
Spring Position (Sheave)
ENGINE
Type . . . . . . . . . . . . . . . . . . . . . . .
Displacement . . . . . . . . . . . . . . .
Bore . . . . . . . . . . . . . . . . . . . . . . .
Stroke . . . . . . . . . . . . . . . . . . . . .
Compression Ratio . . . . . . . . . .
Cooling . . . . . . . . . . . . . . . . . . . .
Lubrication Type . . . . . . . . . . . .
Piston / Cylinder Clearance
Service Limit . . . . . . . . . . . . . . . .
Piston Marking . . . . . . . . . . . . . . .
Piston Ring End Gap (top)
Piston Ring End Gap (second) .0138"-.0197" (.36mm-.50mm)
Operating RPM±200 . . . . . . . . .
Idle RPM±200 (lights off)
Compression Pressure
4/99
BST 34 Mikuni
150
40
5F14--3
P-9
#100
2.5 Turns Out
160
1.5
87 Non-Oxygenated or
89 Oxygenated
PVT
3211077
1.188" (30.18mm)
26°
40.86 ±.12"
10±.12" (254.5mm)
0.5" (12.7mm)
16
Blue/Green
Red
Compound
2
. . 2
4 Cycle, Single Cyl.
334 cc
3.0732" (78mm)
2.758" (70mm)
9.2/1 Full Stroke
Air W/ Oil Cooler Assist
Dry Sump
. . . 0.0012 - 0.0035" (0.03 - 0.09mm)
0.0043" (0.11mm)
. . . . .0079"-.0138" (.20mm-.36mm)
6000 RPM
. . . . . 1200 RPM
. . . . . . . (Std) ±15%
JETTING CHART
Altitude Altitude
Below 0°F Below 0 F
Below -18°C
Meters Meters 0-900 0-900
(0-3000)
(Feet) (Feet)
900-1800 900-1800
(3000-6000)
1800-2700 1800-2700
(6000-9000)
2700-3700 2700-3700
(9000-12000)
- Pilot screw in 1/2 turn
CLUTCH CHART
Altitude Altitude
Meters Meters
0-900 0-900
(Feet) (Feet) (0-3000)
900-1800 900-1800
(3000-6000)
1800-2700 1800-2700
(6000-9000)
2700-3700 2700-3700
(9000-12000)
1.22
AMBIENT TEMPERATURE
0 to +40 F 0_ to +40_F +40 to +80 F +40_to +80_F
-18_to +5_C +5_ to +26_C
162.5 162 5 155 155 150 150
155 155 150 150 145 145
150 150 145 145 137 5 137.5
142 5 142.5 137 5 137.5 130 130
Shift Shift Clutch Clutch Driven Driven
Weight Weight Spring Spring Helix Helix
16 16 Blue/Green Blue/Green 2- -2 2 2
16 16 Blue/Green Blue/Green 2- -1 2 1
16 Mod 16 Mod Blue/Green Blue/Green 2- -2 2 2
16 Mod 16 Mod Blue/Green Blue/Green 2 2 2- -2
Polaris Sales Inc.
Above +80 F Above +80_F
Above +26_C
145 145
137.5 137 5
132.5 132 5
125 125