Gearcase Lubrication - Quick Reference - Polaris Trail Blazer Service Manual

MAINTENANCE

Gearcase Lubrication - Quick Reference

Refer to the following chart and the illustrations on the following pages for gearcase capacity and maintenance
procedures.
1999 MODEL MODEL #
(Except where
noted)
Trail Boss 250 A99AA25CA
Trail Blazer A99BA25CA
Xplorer 300 A99CC28CA
Xpress 300 A99CA28CA
Sportsman 335 A99CH33CA
Scrambler 400 A99BG38CA
Xplorer 400 A99CG38CA
Sport 400 A99BA38CA
Scrambler 500 A99BG50AA
Magnum 500 A99CD50AA
Sportsman 500 A99CH50AA
Big Boss 6x6 A99AE50AA
Approximately 30 ml. (30 cc) = 1 fluid oz..
*(PPS = )Polaris Premium Synthetic Gearcase Lubricant
¡ Capacity when disassembled completely. Capacity at change (after draining) is approximately 20 fl. oz.. (592 ml.)
© Middle Angle Drive (Complete Assembly) is P/N 1341239
¢ Rear Angle Drive (Complete Assembly) is P/N 1341246
4/99
GEAR TYPE
-
CASE
Trans.
Trans.
Trans. 20 oz.. / 592 ml.
Trans. 20 oz.. / 592 ml.
Trans.
Type l Front
Front
(Early)
Type ll Front
Front
(Late)
Trans. 32 oz.. / 948 ml.
Type ll Front
Front
Trans. 32 oz.. / 948 ml.
Type ll Front
Front
Trans.
Trans. 32 oz.. / 948 ml.
Type ll Front
Front
Trans.
Type lll Front
Front 5 oz.. / 150 ml.
Rear 10 oz.. / 300 ml.
Trans.
Type l Front
Front
(Early)
Type ll Front
Front
(Late)
Trans. 20 oz.. / 592 ml.
Type l Front
Front
(Early)
Type ll Front
Front
(Late)
2.1
OIL OIL
QUANTITY TYPE*
(fl.oz.. / ml..)
16.5 oz. / 489 PPS
ml.
11.3 oz.. / 335 PPS
ml.
PPS
PPS
32 oz.. / 984 PPS
ml.¡
4 oz.. / 118 ml. 80-90 GL-5
4 oz.. / 118 ml. 80-90 GL-5
PPS
4 oz. / 118 ml. 80-90 GL-5
PPS
4 oz.. / 118 ml. 80-90 GL-5
11.3 oz.. / 335 PPS
ml.
PPS
4 oz.. / 118 ml. 80-90 GL-5
13.5 oz.. / 400 PPS
ml.
80-90 GL-5
80-90 GL-5
32 oz.. / 948 PPS
ml.¡
4 oz.. / 118 ml. 80-90 GL-5
4 oz.. / 118 ml. 80-90 GL-5
PPS
4 oz.. / 118 ml. 80-90 GL-5
4 oz.. / 118 ml. 80-90 GL-5
CHECK METHOD
Dipstick
Dipstick
Dipstick
Dipstick
Dipstick
Bottom of fill plug threads
Drain/Refill w/ proper amount
Bottom of fill hole
Drain/Refill w/ proper amount
Bottom of fill hole
Drain/Refill w/ proper amount
Dipstick
Bottom of fill hole
Drain/Refill w/ proper amount
Bottom of fill hole
Drain/Refill w/ proper amount
Bottom of fill hole
Dipstick
Bottom of fill plug threads
Drain/Refill w/ proper amount
Dipstick
Bottom of fill plug threads
Drain/Refill w/ proper amount
Polaris Sales Inc.