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TRANSMISSION
Type III, EZ-Shift Transmission
Assembly (Typical), cont.
7. Install low gear on shaft with engagement dogs inward.
8. Lubricate and install needle bearing into gear.
9. Install smaller I.D. washer and then ball bearing.
NOTE: The bearing should be flush with the shaft when
seated correctly.
10. Prior to reinstalling the cover make sure the mating
cover surfaces are clean and dry. Apply Loctitet 518
or 3-Bond 1215 to mating surfaces.
11. Reinstall cover and torque bolts in 3 steps to 12 ft. lbs.
(17 Nm) using a criss-cross pattern.
12. Install transmission and add Polaris Premium
Synthetic
Gear
recommended amount. Refer to Maintenance Chapter 2.
13. Reinstall transmission switch(es). Apply Loctitet
242 (blue) to threads of switch screws and torque
to 13-16 in. lbs. (1.5-1.9 Nm).
Premium Synthetic Gear Case Lubricant
PN 2871178 (12 oz.)
PN 2870464 (Gallon)
4/99
Case
Lubricant
in
Needle Bearing
the
8.10
Polaris Sales Inc.
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Table of Contents
Troubleshooting
