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Transmission Assembly, Cont.
16. Make sure surface of access plate and transmission
are clean and free of oil and grease.
Apply 3Bondt 1215 to mating surface of
transmission case. Install access plate with notch to
front as shown, torque screws to specification.
Access Plate Screws:
8 - 10 ft. lbs. (1.10 - 1.38 kg-m)
17. Using the Magnum crankshaft installation tool,
lubricate and carefully install the front seal until flush
with housing.
18. Assemble Hi/Low/Reverse shaft as shown. Machined (flat) side of circlip should face direction of thrust. Sliding
high/reverse engagement dog is symmetrical and can be installed either way. The outer gear dogs must face
each other.
Low Gear
Bearing
Washer
Bearing Washer
Polaris Sales Inc.
Reverse Gear
Engagement
Dog, Low
H/L/R Shaft
Washer
Engagement
Dog, High/Rev
Type IV, Shaft Drive Transmission
Retainer
Needle
Washer
Bearing
Needle
High
Bearing
Gear
8.37
TRANSMISSION
Bearing
Retainer
4/99
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Troubleshooting
