Shaft Ride Swingarm; Swingarm Installation - Polaris Trail Blazer Service Manual

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BODY / STEERING / SUSPENSION

Shaft Ride Swingarm

Lock Nut:
Apply Loctite 242
Torque: 120 ft. lbs. (165 Nm)
Left Pivot Bolt Torque:
14 ft. lbs. (19 Nm)

Swingarm Installation

Screw pivot bolts into frame on each side (about 3 turns).
S
Install swingarm in frame with lubricated bearing, race, and seal installed
S
in each side of swingarm.
Tighten pivot bolts until both are engaged in bearings.
S
Place Swingarm Spacer Tool (PN 2872430) or an equivalent .200" (5mm)
S
spacer between right side of swingarm and frame at point "A" as shown.
Adjust left side pivot bolt inward until spacer tool (on right side) is trapped
S
between frame and right side of swingarm at point "A".
Adjust right side pivot bolt inward until firmly seated against bearing.
S
With tool in place, torque left side pivot bolt to 14 ft. lbs. (19 Nm).
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Torque right side pivot bolt to 14 ft. lbs. (19 Nm). Try to remove spacer
S
tool. If tool cannot be removed, tighten right side pivot bolt an additional
1/4 turn. Remove tool. If tool cannot be removed, repeat process.
Apply Loctite 242 (Blue) to exposed threads of pivot bolts and lock nuts.
S
Torque lock nuts to 120 ft. lbs. (165 Nm).
S
4/99
Seal
Bearing
Race
Cap
Tool
A
Right Pivot Bolt Torque:
14 ft. lbs. (19 Nm)
Frame
5.18
Lock Nut:
Apply Loctite 242
Torque: 120 ft. lbs.
(165 Nm)
Frame
Race
Bearing
Seal
Forward
A
Swingarm Alignment
Tool
2872430
.200" (5mm)
Polaris Sales Inc.

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