Drive Clutch Assembly - Polaris Trail Blazer Service Manual

CLUTCH

Drive Clutch Assembly

NOTE: It is important that the same number and thick-
ness of washers are reinstalled beneath the spider dur-
ing assembly. The Teflon bushings are self-lubricating.
Do not apply oil or grease to the bushings.
1. Reassemble drive clutch in the following sequence,
making sure the "X" marks are aligned:
a) "X" mark cover
b) spider, making sure spacer washers are
installed underneath spider and positioned
properly in recess
c) "X" mark under weight
2. Install moveable sheave.
3. Install spider, making sure spacers installed are the
same quantity and thickness, and that "X" mark on
spider aligns with "X" mark in moveable sheave.
4. Torque spider to specification using the holding
fixture and spider tool. Torque with smooth motion
to avoid damage to the stationary sheave.
CAUTION:
Be sure the spider spacer washers are fully seated in
the recessed area in the spider. Any misalignment will
alter clutch balance. Inverting the clutch while tighten-
ing the spider will help position the washers.
5. Install shift weights using new lock nuts on the
bolts.
6. Reinstall clutch spring.
4/99
Nut on trailing side
6.18
Rotation
Polaris Sales Inc.