Transmission Assembly - Polaris Trail Blazer Service Manual

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Transmission Assembly

1. Install front output shaft cover and ring gear assembly.
2. Torque bolts in 3 steps using a criss-cross pattern to
18 ft. lbs. (25 Nm).
3. Install pinion shaft assembly.
4. Install retainer plate with flat side toward bearing.
5. Apply Loctitet 242 (Blue) to bolts and torque to 18 ft.
lbs. (25 Nm).
6. Carefully install high/reverse shaft assembly and gear
cluster as a unit into their respective bearing case
areas. Tap with a soft face hammer to seat shaft
assemblies.
NOTE: Make sure high/reverse shift shaft pin is properly
positioned within legs of shift fork shaft return spring.
NOTE: After installation, the High / Reverse shift arm
must be placed in the neutral position to complete reas-
sembly.
Polaris Sales Inc.
Type V, Shaft / Chain Transmission
8.49
TRANSMISSION
4/99

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