Master Cylinder Installation - Suzuki Intruder VZR1800 Service Manual

• Apply SUZUKI SUPER GREASE "A" to the bolt and brake
lever end.
' 99000-25010: SUZUKI SUPER GREASE "A"
• Tighten the pivot bolt and nut.
• When installing the brake light switch, align the projection on
the switch with the hole in the master cylinder.

MASTER CYLINDER INSTALLATION

Install the master cylinder in the reverse order of removal. Pay
attention to the following points:
• When remounting the master cylinder onto the handlebars,
align the master cylinder holder's mating surface with the
punch mark A on the handlebars and tighten the upper clamp
bolt first.
# Master cylinder mount bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Tighten the brake hose union bolt to the specified torque.
• Brake hose routing. (!11-39)
# Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
$
* The seal washers should be replaced with the new
ones to prevent brake fluid leakage.
* Bleed air from the system after reassembling the
master cylinder. (!2-26)
or equivalent
Upper
clamp
bolt
CHASSIS
Master cylinder
Handlebars
Punched
mark
Clearance
9-61