Master Cylinder Installation - Suzuki GSX-R1000 2007 Service Manual

• Apply SUZUKI SILICONE GREASE to the brake lever pivot
bolt.
99000-25100: SUZUKI SILICONE GREASE
" Brake lever pivot bolt: 1.0 N·m (0.1 kgf-m, 0.7 lb-ft)
Brake lever lock-nut: 6.0 N·m (0.6 kgf-m, 4.5 lb-ft)
• Align the convex part " of brake light switch with the hole #
of master cylinder when installing the brake light switch.

MASTER CYLINDER INSTALLATION

Install the master cylinder in the reverse order of removal. Pay
attention to the following points:
• When installing the brake master cylinder  onto the handle-
bar , align the master cylinder holder's mating surface with
punch mark " on the handlebar and tighten the upper clamp
bolt  first as shown.
" Front brake master cylinder mounting bolt:
• Tighten the union bolt. (Brake hose routing:
" Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
* The seal washers should be replaced with the new
ones to prevent fluid leakage.
* Bleed air from the system after reassembling the
master cylinder. (
10 N·m (1.0 kgf-m, 7.0 lb-ft)
2-26)
or equivalent
10-21)
CHASSIS 8-75
"UP" mark
Clearance