Suzuki Intruder VZR1800 Service Manual page 68

3-16 ENGINE
REAR CYLINDER HEAD
• Remove the cylinder head bolts and washers.
NOTE:
Loosen the cylinder head bolts little by little diagonally with the
smaller sizes first.
• Remove the cylinder head 1.
REAR CYLINDER
• Remove the cylinder head gasket 1, dowel pins 2 and cam
chain guide No. 2 3.
• Remove the clutch cover 4.
• Remove the dowel pins and gasket.
• Remove the cylinder nuts.
• Remove the cylinder 5.
NOTE:
Firmly grip the cylinder at both ends, and lift it straight up. If the
cylinder does not come off, lightly tap on the finless portions of
the cylinder with a plastic mallet to make the gasketed joint
loose.
• Remove the cylinder gasket and dowel pins.
REAR PISTON
• Place a clean rag over the cylinder base so as not to drop the
piston pin circlip into the crankcase.
• Remove the piston pin circlip.
• Remove the piston pin and piston.
NOTE:
Scribe the cylinder number on the head of the piston.