Suzuki Intruder VZR1800 Service Manual page 188

• Remove the final gear bearing case and final driven bevel
gear, and inspect the coated teeth of the driven bevel gear.
The contact patch should be as shown at right:
• If the tooth contact pattern is incorrect, as shown in 1, a thin-
ner shim 4 is needed between the final drive bevel gear
bearing and final gear case.
• If the tooth contact pattern is incorrect, as shown in 3, a
thicker shim 4 is needed between the final drive bevel gear
bearing and final gear case.
• If the tooth contact pattern is incorrect for either reason, the
appropriate shim must be installed, and the tooth contact pat-
tern rechecked by repeating the tooth coating procedure
above.
NOTE:
If it is necessary to adjust the shim 4 thickness between final
drive bevel gear bearing and final gear case, the final gear back-
lash may change, and should be re-checked according to the
procedure outlined under the Backlash Measurement sub-sec-
tion. Both adjustments may be needed until both backlash and
tooth contact are correct.
Shims 4 specification
Part No.
27445-24A01-030
27445-24A01-035
27445-24A01-040
27445-24A01-050
27445-24A01-060
The shims 4 are available as a set (27445-24810).
Shim thickness
0.30 mm (0.012 in)
0.35 mm (0.014 in)
0.40 mm (0.016 in)
0.50 mm (0.020 in)
0.60 mm (0.024 in)
DRIVELINE/AXLE
3 INCORRECT (Contact at tooth root)
4-23