Suzuki Intruder VZR1800 Service Manual page 113

GEARSHIFT FORK GROOVE WIDTH
• Measure the gearshift fork groove width using the vernier cali-
pers.
$ Shift fork groove width:
Standard: 5.0 – 5.1 mm (0.197 – 0.201 in)
% 09900-20102: Vernier calipers
GEARSHIFT FORK THICKNESS
• Measure the gearshift fork thickness using the vernier cali-
pers.
$ Shift fork thickness:
Standard: 4.8 – 4.9 mm (0.189 – 0.193 in)
% 09900-20102: Vernier calipers
GEARSHIFT CAM BEARING AND GEARSHIFT SHAFT
BEARING
Bearing inspection
• Inspect the gearshift cam bearing for abnormal noise and
smooth rotation.
• Replace the bearings if there is anything unusual.
• Inspect the gearshift cam bearing 1, gearshift shaft bearing
2 for abnormal noise and smooth rotation while they are in
the crankcase.
• Replace a bearing if there is anything unusual.
Bearing removal
• Remove the gearshift shaft bearing with the special tools.
% 09921-20210: Bearing remover
09930-30104: Sliding shaft
ENGINE 3-61