Front Brake; Construction - Suzuki drz 400E Service Manual

FRONT BRAKE

CONSTRUCTION

1 Cap
2 Diaphragm
3 Master cylinder
4 Piston set
5 Brake hose
6 Caliper holder
7 Caliper
8 Pad set
9 Piston
0 Piston and dust seal
A Master cylinder mounting bolt
B Brake hose union bolt
C Air bleeder valve
D Brake caliper mounting bolt
E Brake pad mounting pin
F Plug
G Caliper axle
H Caliper axle
ITEM N·m kgf-m
A
10
B
23
C
7.5
D
26
E
18
F
2.5
G
23
H
13
The brake system is filled with an glycol-based brake fluid, which is classified DOT 4. Do not
use or mix other types of brake fluid, such as silicone-based and petroleum-based brake
fluids when refilling the brake system, otherwise serious damage to the brake system will
result.
Do not use any brake fluid taken from old, used, or unsealed containers.
Do not reuse brake fluid left over from the last servicing or which has been stored for a long
period of time.
When storing brake fluid, make sure to seal the container completely and keep it out of the
reach of children.
When replenishing brake fluid, make sure not to get any dust or other foreign materials in the
fluid.
When washing brake components, always use new brake fluid. Do not use cleaning solvent.
A contaminated brake disc or brake pad reduces braking performance. Discard contami-
nated pads and clean the brake disc with high-quality brake cleaner or a neutral detergent.
Handle brake fluid with care: the fluid reacts chemically with paint, plastics, rubber
material, etc.
lb-ft
1.0 7.0
2.3 16.5
0.75 5.5
2.6 19.0
1.8 13.0
0.25 1.8
2.3 16.5
1.3 9.5
CHASSIS 6-45