Suzuki drz 400E Service Manual page 311

11-8 DR-Z400/EK2 ('02-MODEL)
CAMSHAFT + CYLINDER HEAD
ITEM
Cam height
Camshaft journal oil clearance
Camshaft journal holder I.D.
Camshaft journal O.D.
Camshaft runout
Cam chain pin (at arrow "3")
Cylinder head distortion
Cylinder head cover distortion
De-compression cable play
(DR-Z400)
CYLINDER + PISTON + PISTON RING
ITEM
Compression pressure
(Automatic de-comp. actuated)
Except for DR-Z400
Piston to cylinder clearance
Cylinder bore
Piston diam.
Cylinder distortion
Piston ring free end gap
Piston ring end gap
Piston ring to groove clearance
STANDARD
36.910 – 36.960
IN.
(1.4531 – 1.4551)
36.880 – 36.930
EX.
(1.4520 – 1.4539)
IN. & EX.
(0.0007 – 0.0021)
22.012 – 22.025
IN. & EX.
(0.8666 – 0.8671)
21.972 – 21.993
IN. & EX.
(0.8653 – 0.8659)
———
15th pin
———
———
0 – 0.1
(0 – 0.004)
STANDARD
1 000 kPa
(
10.0 kgf/cm
142 psi
0.030 – 0.040
(0.0012 – 0.0016)
90.000 – 90.015
(3.5433 – 3.5439)
89.965 – 89.980
(3.5419 – 3.5425)
Measure at 15 mm (0.6 in) from the skirt end.
———
1st R
2nd R
1st
(0.003 – 0.008)
2nd
(0.003 – 0.008)
1st
2nd
0.019 – 0.053
2 )
6.9
Approx.
(0.27)
11.5
Approx.
(0.45)
0.08 – 0.20
0.08 – 0.20
———
———
Unit: mm (in)
LIMIT
36.610
(1.4413)
36.580
(1.4402)
0.150
(0.0059)
———
———
0.10
(0.004)
———
0.05
(0.002)
0.05
(0.002)
———
Unit: mm (in)
LIMIT
———
0.120
(0.0047)
Nicks or
Scratches
89.880
(3.5386)
0.05
(0.002)
5.5
(0.22)
9.2
(0.36)
0.50
(0.020)
0.50
(0.020)
0.180
(0.007)
0.150
(0.006)