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Manuals
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Suzuki Manuals
Motorcycle
DR650SE
Service manual
Suzuki DR650SE Service Manual
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Also See for DR650SE
:
Shop manual
(278 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Group Index
Component Parts and Work to be Done
Symbol
General Information
Warning/Caution/Note
General Precautions
Suzuki DR650SET ('96 Model) Right Side
Suzuki DR650SET ('96 Model) Left Side
Serial Number Location
Fuel and Oil Recommendation
Engine Oil
Brake Fluid
Front Fork Oil
Break-In Procedures
Information Labels
Specifications
Country or Area
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Valve Clearance
Spark Plugs
Carbon Deposit
Spark Plug Gap
Electrode's Condition
Air Cleaner Element
Carburetor
Throttle Cable Adjustment
Idle RPM Adjustment
Fuel Line
Fuel Valve Strainer
Clutch
Engine Oil and Oil Filter
Necessary Amount of Engine Oil
Drive Chain Checking
Drive Chain Adjusting
Drive Chain Cleaning and Lubricating
Brake Fluid Level
Brake Pads
Brake Pedal Height
Air Bleeding the Brake Fluid Circuit
Tire Tread Condition
Spark Arrester (for U.S.A. and Canada)
Steering
Tire Pressure
Front Forks
Rear Suspension
Exhaust Pipe and Muffler Bolts
Chassis Bolts and Nuts
Compression Pressure Check
Compression Test Procedure
Oil Pressure Check
Oil Pressure Test Procedure
Low Oil Pressure
High Oil Pressure
Engine
Engine Components Removable with the Engine in Place
Engine Removal
Engine Reinstallation
Engine Disassembly
Engine Components Inspection and Service
Cylinder Head Cover Service
Cylinder Head Cover Distortion
Rocker Arm Shaft O.D.
Rocker Arm I.D.
Rocker Arm and Shaft Reassembly
Cylinder Head Service
Cylinder Head Distortion
Valve Face Wear
Valve Stem Runout
Valve Head Radial Runout
Valve Stem Deflection
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width
Valve Seat Servicing
Valve Stem End Condition
Valve Spring
Valve and Valve Spring Reassembly
Camshaft/Automatic De-Comp.assembly
Automatic De-Comp.
Camshaft
Camshaft Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cylinder Distortion
Cylinder Bore
Piston Diameter
Piston-Cylinder Clearance
Piston Ring-Groove Clearance
Piston Ring Free End Gap and Ring End Gap
Piston Pin and Pin Bore
Conrod Small End I.D.
Conrod Deflection and Conrod Big End Side Clearance
Crankshaft Runout
Balancershaft and Gear Disassembly
Clutch Drive Plate
Balancershaft and Gear Reassembly
Clutch Driven Plate
Clutch Spring Free Length
Clutch Release Bearing
Clutch Release Pinion and Rack
Starter Clutch Disassembly
Starter Clutch Reassembly
Starter Torque Limiter
Transmission
2Nd Drive Gear Disassembly
Shift Fork - Groove Clearance
2Nd Drive Gear
3Rd Driven Gear Bushing
Crankcase Bearings
Oil Nozzle and Oil Jet Removal
Oil Nozzle and Oil Jet Inspection
Oil Nozzle and Oil Jet Reassembly
Oil Filter
Generator
Engine Reassembly
Oil Seals
Crankshaft
Balancershaft
Gearshift Mechanism
Crankcase
Cam Driven Gear
Gearshift Shaft
Neutral Position Indicator Switch
Oil Pump
Cam Drive Chain and Primary Drive Gear
Starter Clutch and Generator
Oil Ring
Top Ring and 2Nd Ring
Fuel and Lubrication System
Fuel System
Fuel Valve Mechanism
Fuel Valve/Fuel Filter Removal
Fuel Valve/Fuel Filter Inspection and Cleaning
Fuel Tank Removal
Carburetor Construction
Carburetor Specifications
I.D. No. Location
Slow System
Main System
Starter System
Float System
Carburetor Removal
Carburetor Disassembly
Carburetor Cleaning
Pilot Screw Removal
Needle Valve Inspection
Float Height Adjustment
Throttle Position Switch
Carburetor Reassembly and Remounting
Lubrication System and Cooling System
Engine Lubrication/Cylinder Head Cooling System Chart
Oil Cooler Removal
Chassis
Frame Cover and Seat Removal and Remounting
Front Wheel Removal
Front Wheel Inspection and Disassembly
Wheel Bearing
Front Axle
Wheel Rim
Front Wheel Reassembly and Remounting
Spoke Nipple
Brake Disc
Front Brake
Front Brake Pad Replacement
Front Brake Fluid Replacement
Caliper Removal and Disassembly
Caliper Inspection
Caliper Reassembly and Remounting
Brake Disc Inspection
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly and Remounting
Front Fork Removal and Disassembly
Front Fork Inspection
Fork Spring
Inner Tube and Outer Tube
Front Fork Reassembly and Remounting
Damper Rod Ring
Inner Tube Metal
Outer Tube Metal, Oil Seal and Dust Seal
Damper Rod Bolt
Fork Oil
Front Fork Remounting
Steering Removal and Disassembly
Steering Inspection
Steering Reassembly and Remounting
Handlebars
Rear Wheel Removal
Rear Wheel Inspection and Disassembly
Wheel Bearing and Sprocket Drum Bearing
Rear Axle
Rear Sprocket
Rear Sprocket Damper
Rear Brake
Brake Pad Replacement
Brake Fluid Replacement
Rear Swingarm and Suspension
Rear Swingarm and Suspension Removal
Swingarm Inspection and Disassembly
Cushion Lever
Shock Absorber
Swingarm Pivot Shaft
Swingarm Reassembly and Remounting
Swingarm Bearing
Cushion Lever Bearing
Reassembling Informaiton
Rear Suspension Final Inspection and Adjustment
Shock Absorber Spring Pre-Load Adjustment
Spring Setting Table
Shock Absorber Damping Force Adjustment
Lowering the Seat Height
Optional Parts Supply
Special Tools
Front Fork
Rear Shock Absorber
Rear Shock Absorber Removal and Disassembly
Rear Shock Absorber Reassembly and Remounting
Rear Shock Absorber Spring Setting Table
Side Stand
Warning Label
Side Stand Removal and Installation
Electrical System
Cautions in Servicing
Connector
Coupler
Clamp
Battery
Connecting Battery
Wiring Procedure
Using Pocket Tester
Location of Electrical Components
Charging System Description
Troubleshooting
Battery Runs Does Quickly
Battery Leak Current Inspection
Charging Output Inspection
Generator Coil Continuity Inspection
Generator No-Load Performance Inspection
Regulator/Rectifier Inspection
Starter System Description
Side-Stand/Ignition Interlock System Description
Starter Motor will Not Run
Starter Motor Removal and Disassembly
Starter Motor Inspection
Carbon Brush
Starter Motor Reassembly
Commutator
Armature Coil Inspection
Oil Seal Inspection
Starter Relay Inspection
Side-Stand/Ignition Interlock System Inspection
Starter Relay Circuit Diagram
Neutral Switch
Side-Stand Switch
Side-Stand/Ignition Interlock Relay
Clutch Lever Position Switch
Ignition System Description
No Spark at Plugs
Ignition Coil Inspection
Power Source Coil and Pick-Up Coil
CDI Unit
Spark Plug
Heat Range
Speedometer and Pilot Indicator Removal and Disassembly
Speedometer and Pilot Indicator Inspection
Lamps
Headlight Bulb Replacement
Tail/Brake Light, Turn Signal Light and License Plate Light Bulb Replacement
Turn Signal Relay
Switches
Battery Specifications
Battery Initial Charging
Battery Servicing
Recharging Operation
Servicing Information
Troubleshooting Engine
Troubleshooting Carburetor
Troubleshooting Chassis
Troubleshooting Brakes
Electrical Troubleshooting
Troubleshooting Battery
Wiring Diagram for Canada and U.S.A.
Wiring Diagram for Australia
Wiring Diagram for Australia and Switzerland
Wiring Diagram for the Others
Wire Routing
Cable Routing
Carburetor and Air Cleaner Hose Routing
Pair (Air Supply) System Hose Routing
Front Brake Hose Routing
Rear Brake Hose Routing
Heat Shield Adhering
Side Stand Spring Set-Up
Tightening Torque Engine
Tightening Torque Chassis
Tightening Torque Chart
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See also:
Shop Manual
Table of
Contents
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Table of Contents
Troubleshooting
Troubleshooting
176
Troubleshooting Engine
202
Troubleshooting Carburetor
205
Troubleshooting Brakes
206
Electrical Troubleshooting
207
Troubleshooting Battery
208
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