Suzuki drz 400E Service Manual page 132

EXTERIOR PARTS ...................................................................................................................................... 6- 2
REMOVAL .............................................................................................................................................. 6- 2
REMOUNTING ....................................................................................................................................... 6- 2
FRONT WHEEL ........................................................................................................................................... 6- 3
CONSTRUCTION .................................................................................................................................. 6- 3
REMOVAL AND DISASSEMBLY .......................................................................................................... 6- 5
INSPECTION ......................................................................................................................................... 6- 6
REASSEMBLY AND REMOUNTING .................................................................................................... 6- 8
FRONT FORK ............................................................................................................................................ 6-10
CONSTRUCTION ................................................................................................................................. 6-10
REMOVAL AND DISASSEMBLY ......................................................................................................... 6-11
INSPECTION ........................................................................................................................................ 6-13
REASSEMBLY AND REMOUNTING ................................................................................................... 6-14
SUSPENSION SETTING ...................................................................................................................... 6-17
STEERING ................................................................................................................................................. 6-18
CONSTRUCTION ................................................................................................................................. 6-18
REMOVAL AND DISASSEMBLY ......................................................................................................... 6-19
INSPECTION ........................................................................................................................................ 6-21
REASSEMBLY AND REMOUNTING ................................................................................................... 6-22
REAR WHEEL ............................................................................................................................................ 6-25
CONSTRUCTION ................................................................................................................................. 6-25
REMOVAL AND DISASSEMBLY ......................................................................................................... 6-27
INSPECTION ........................................................................................................................................ 6-28
REASSEMBLY AND REMOUNTING ................................................................................................... 6-28
REAR SUSPENSION ................................................................................................................................. 6-31
CONSTRUCTION ................................................................................................................................. 6-31
REAR SHOCK ABSORBER REMOVAL .............................................................................................. 6-33
REAR SHOCK ABSORBER INSPECTION AND DISASSEMBLY ...................................................... 6-35
REAR SHOCK ABSORBER DISPOSAL ............................................................................................. 6-35
OIL REPLACEMENT PROCEDURE .................................................................................................... 6-36
REAR SHOCK ABSORBER REASSEMBLY AND REMOUNTING ..................................................... 6-38
REAR SHOCK ABSORBER DAMPING FORCE ADJUSTMENT ....................................................... 6-39
REAR SWINGARM AND CUSHION LEVER REMOVAL ..................................................................... 6-40
INSPECTION AND DISASSEMBLY ..................................................................................................... 6-41
REASSEMBLY AND REMOUNTING ................................................................................................... 6-43
FINAL INSPECTION AND ADJUSTMENT .......................................................................................... 6-44
FRONT BRAKE .......................................................................................................................................... 6-45
CONSTRUCTION ................................................................................................................................. 6-45
BRAKE PAD REPLACEMENT ............................................................................................................. 6-46
BRAKE FLUID REPLACEMENT ......................................................................................................... 6-47
BRAKE CALIPER REMOVAL AND DISASSEMBLY ........................................................................... 6-47
BRAKE CALIPER INSPECTION .......................................................................................................... 6-48
BRAKE CALIPER REASSEMBLY AND REMOUNTING ..................................................................... 6-49
BRAKE DISC INSPECTION ................................................................................................................. 6-50
MASTER CYLINDER REMOVAL AND DISASSEMBLY ...................................................................... 6-51
MASTER CYLINDER INSPECTION ..................................................................................................... 6-52
MASTER CYLINDER REASSEMBLY AND REMOUNTING ................................................................ 6-53
REAR BRAKE ............................................................................................................................................ 6-54
CONSTRUCTION ................................................................................................................................. 6-54
BRAKE PAD REPLACEMENT ............................................................................................................. 6-55
BRAKE FLUID REPLACEMENT ......................................................................................................... 6-56
BRAKE CALIPER REMOVAL AND DISASSEMBLY ........................................................................... 6-57
BRAKE CALIPER INSPECTION .......................................................................................................... 6-58
BRAKE CALIPER REASSEMBLY AND REMOUNTING ..................................................................... 6-58
BRAKE DISC INSPECTION ................................................................................................................. 6-59
MASTER CYLINDER REMOVAL AND DISASSEMBLY ...................................................................... 6-60
MASTER CYLINDER INSPECTION ..................................................................................................... 6-61
MASTER CYLINDER REASSEMBLY AND REMOUNTING ................................................................ 6-61
CHASSIS
CONTENTS
CHASSIS 6-1
6