Brake Disc Inspection - Suzuki drz 400E Service Manual

6-50 CHASSIS
Tighten the brake pad mounting pin 1, brake caliper mount-
ing bolts 2, and brake hose union bolt 3 to the specified
torque.
Brake pad mounting pin:
Brake caliper mounting bolt:
Brake hose union bolt:
NOTE:
Before remounting the brake caliper, push the brake caliper pis-
tons all the way into the caliper.
Bleed air from the system after reassembling the brake
caliper. ( 2-19 and 2-20)

BRAKE DISC INSPECTION

Check the brake disc for cracks or damage and measure the
thickness using the micrometer. If any damages are found or if
the thickness is less than the service limit, replace the brake
disc with a new one.
09900-20205: Micrometer (0 – 25 mm)
Brake disc thickness
Service Limit: 2.5 mm (0.098 in)
Measure the runout using the dial gauge. If the runout exceeds
the service limit, replace the brake disc with a new one.
09900-20606: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
Brake disc runout
Service Limit: 0.3 mm (0.012 in)
If either measurement exceeds the service limit, replace the
brake disc with a new one. (
18 N·m (1.8 kgf-m, 13.0 lb-ft)
26 N·m (2.6 kgf-m, 19.0 lb-ft)
23 N·m (2.3 kgf-m, 16.5 lb-ft)
6-5)
2
3
1