Master Cylinder Inspection; Master Cylinder Reassembly And Remounting - Suzuki drz 400E Service Manual

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6-52
CHASSIS
Remove the piston assembly.

MASTER CYLINDER INSPECTION

MASTER CYLINDER
Inspect the master cylinder bore for any scratches or damage. If
any damages are found, replace the master cylinder with a new
one.
PISTON AND RUBBER PARTS
Inspect the piston surface, primary/secondary cup, and dust boot
for any scratches, wear or damage. If any damages are found,
replace the piston set with a new one.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cylinder in the reverse or-
der of removal and disassembly. Pay special attention to the fol-
lowing points:
Wash the master cylinder components with new
brake fluid before reassembly.
Do not wipe the brake fluid off after washing the com-
ponents.
When washing the components, use the specified
brake fluid. Never use different types of fluid or clean-
ing solvents such as gasoline, kerosine, etc.
Apply brake fluid to the master cylinder bore and all
of the master cylinder components before reassem-
bly.
Specification and classification: DOT 4

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