Master Cylinder Removal And Installation - Suzuki 2006 SX4 Service Manual

3) Drain brake fluid in reservoir.
4) Disconnect clutch reservoir hose from reservoir (M/T
model).
5) Remove reservoir connector pin (1) by using special
tool and then reservoir.
Special tool
(A): 09916–44310
(A)
1
Installation
1) When using new grommets (2), lubricate them with
the same fluid as the one to fill reservoir with.
Then press-fit grommets (2) to master cylinder (3).
2) Install reservoir (1) to master cylinder.
1
3
3) Drive in reservoir connector pin (2) by using special
tool (A). Till both of its ends at the right and left of
reservoir (1) becomes the same length.
Special tool
(A): 09916–44310
I5JB0A410013-02
2
2
I7RW01410010-02
I7RW01410011-01
Brake Control System and Diagnosis:
4) Connect clutch reservoir hose to reservoir (M/T
model).
5) Connect fluid level switch coupler (1) and clamp (3)
to reservoir (2).
2
1
6) Fill reservoir with specified brake fluid up to its MAX
level.
7) After completing the work, bleed air from brake
system referring to "Air Bleeding of Brake System"
and bleed air from clutch system referring to"Air
Bleeding of Clutch System in Section 5C" (M/T
model).
8) Check each installed parts for fluid leakage.
9) Perform brake test and check fluid leakage.

Master Cylinder Removal and Installation

Removal
CAUTION
!
• Never disassemble master cylinder since
the master cylinder is supplied as
assembly parts.
If faulty condition is found, replace it with
new one.
• Do not allow brake fluid to get on painted
surfaces. Painted surfaces will be
damaged by brake fluid, flush it with water
immediately if any fluid is spilled.
1) Clean outside of master cylinder.
2) Disconnect fluid level switch coupler (1) and clamp
(3) from reservoir (2).
2
1
4A-12
3
I7RW01410009-01
S6RW0D4106012
3
I7RW01410009-01