Specifications; Tightening Torque Specifications - Suzuki 2006 SX4 Service Manual

Honing or Reboring Cylinders
1) When any cylinder needs reboring, all other
cylinders must also be rebored at the same time.
2) Select oversized piston according to amount of
cylinder wear.
Oversize piston specification
Oversize 0.50: 78.453 – 78.468 mm (3.0887 –
3.0893 in.)
3) Using micrometer, measure piston diameter.
Measurement position for piston diameter
"a": 19.5 mm (0.77 in.)

Tightening Torque Specifications

Fastening part
Camshaft housing bolt
EVAP canister purge valve bracket bolt
Cylinder head cover bolt
Engine right mounting bracket nut
Engine right mounting bush bolt
Engine left mounting bush bolt
Suspension frame mounting bolt
Front lower cross member bolt
Starting motor terminal nut
Generator terminal nut
Battery ground bolt
Ground terminal bolt
Timing chain cover bolt
Timing chain cover nut
Cap bolt
Oil gallery pipe No.2 and No.3 bolt
Crankshaft pulley bolt
Oil control valve mounting nut
Oil gallery pipe No.1 bolt
Timing chain No.1 guide bolt
Timing chain tensioner bolt
Timing chain tensioner adjuster bolt
Intake cam timing sprocket bolt
Camshaft housing bolt
Venturi plug
Cylinder head bolt for M8
4) Rebore and hone cylinder to the following
dimension.
NOTE
Before reboring, install all main bearing caps
in place and tighten to specification to avoid
distortion of bearing bores.
Cylinder bore diameter to be rebored
Oversize 0.50: 78.500 – 78.514 mm (3.0906 –
3.0911 in.)
5) Measure piston clearance after honing.
Piston clearance
0.032 – 0.061 mm (0.0013 – 0.0024 in.)
I2RH01140157-01

Specifications

Tightening torque
N⋅m kgf-m
Tighten 11 N⋅m (1.1 kgf-m, 8.0 lb-ft) by the
specified procedure
5 0.5
Tighten 8 N⋅m (0.8 kgf-m, 6.0 lb-ft) by the
specified procedure
65 6.5
55 5.5
85 8.5
150 15.0
55 5.5
11 1.1
5 0.5
25 2.5
11 1.1
25 2.5
25 2.5
25 2.5
11 1.1
150 15.0
11 1.1
30 3.0
11 1.1
25 2.5
11 1.1
60 6.0
11 1.1
5 0.5
Tighten 25 N⋅m (2.5 kgf-m, 18.0 lb-ft) by the
specified procedure
Engine Mechanical:
S6RW0D1407001
Note
lb-ft
/
4.0 /
47.0
40.0
61.5
108.5
40.0
8.0
4.0
18.0
8.0
18.0
18.0
18.0
8.0
108.5
8.0
21.5
8.0
18.0
8.0
43.5
8.0
3.5
1D-71