Water Pump Removal And Installation - Suzuki 2006 SX4 Service Manual

1F-11 Engine Cooling System:
Installation
1) Install belt (1) to water pump pulley (2), crankshaft
pulley (3) and generator pulley (4).
2) Adjust belt tension referring to "Water Pump /
Generator Drive Belt Tension Inspection and
Adjustment".
3) If vehicle equipped with A/C, install compressor drive
belt referring to "Compressor Drive Belt Removal
and Installation in Section 7B" or "Compressor Drive
Belt Removal and Installation in Section 7B".
4
4) Connect negative cable at battery.

Water Pump Removal and Installation

Removal
1) Disconnect negative cable at battery.
2) Drain coolant.
3) Remove water pump / generator drive belt referring
to "Water Pump / Generator Drive Belt Removal and
Installation".
4) Remove water pump pulley.
5) Remove water pump assembly (1).
Installation
1) Apply sealant to mating surface of water pump (1) as
2
1
2) Install water pump assembly (1) to cylinder block
3
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3) Install water pump pulley.
4) Install water pump / generator drive belt referring to
5) Install A/C compressor belt referring to "Compressor
6) Refill cooling system referring to Step 7) to 17) of
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7) Connect negative cable at battery.
8) Check each part for leakage.
shown in figure.
"A": Water tight sealant 99000–31250 (SUZUKI
Bond No.1207F)
Sealant quantity (to mating surface of water
pump)
Width "a": 3 mm (0.12 in.)
Height "b": 2 mm (0.08 in.)
and tighten bolts and nut to specified torque.
Tightening torque
Water pump bolt and nut (a): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
"Water Pump / Generator Drive Belt Removal and
Installation".
Drive Belt Removal and Installation in Section 7B" or
"Compressor Drive Belt Removal and Installation in
Section 7B".
"Cooling System Flush and Refill".
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