Rear Differential Disassembly And Reassembly - Suzuki 2006 SX4 Service Manual

Rear Differential Disassembly and Reassembly

Disassembly
1) Remove rear mounting bracket from rear differential
referring to "Front Mounting Arm and/or Rear
Mounting Bracket Assembly Removal and
Installation".
2) Remove drive shaft flanges.
3) Separate coupling case from differential carrier using
special tool.
Special tool
: 09912–34510
4) Hold companion flange with special tool and then
remove flange nut.
Special tool
(A): 09930–40113
5) Remove companion flange (1) from pinion. Use
special tool if it is hard to remove.
Special tool
(A): 09913–65135
S6RW0D3206014
(A)
I5RW0A320027-01
(A)
1
I5RW0A320028-01
6) Remove coupling assembly (1) by using hydraulic
press.
CAUTION
!
Do not drop coupling assembly. If it is
dropped, replace it with a new one.
7) Disassemble coupling case as follows, if necessary.
a) Remove oil seal using special tool.
Special tool
(A): 09913–50121
b) Remove snap ring using snap ring pliers.
c) Remove bearing using special tool and hydraulic
press.
Special tool
(A): 09913–75830
Differential: 3B-36
1
I5RW0A320029-01
(A)
I5RW0A320030-01
(A)
I5RW0A320031-01