Suzuki 2006 SX4 Service Manual page 790

5A-142 Automatic Transmission/Transaxle:
One-way clutch No.1 assembly
1) Install one-way clutch No.1 assembly (2) to rear
planetary sun gear subassembly (1).
2) Securing rear planetary sun gear subassembly,
ensure that one-way clutch No.1 assembly rotates
only in one direction.
If the one-way clutch rotates in both directions or it
does not rotate in either direction, replace it with new
one.
Adjustment
Differential side bearing preload
1) After applying A/T fluid to differential assembly, fit it
to transaxle case.
2) Install torque converter housing to transaxle case,
then tighten bolts (1) to specified torque.
Tightening torque
Torque converter housing bolt (a): 33 N·m (3.3
kgf-m, 24.0 lb-ft)
3) Measure bearing preload (a) by using a special tool.
Special tool
(A): 09928–06050
Differential side bearing preload (a) measured as
starting torque
In the case of new bearing: 0.78 – 1.37 N⋅m (7.9 –
13.9 kg-cm, 0.58 – 1.01 lb-ft)
In the case of reused bearing: 0.39 – 0.69 N⋅m
(3.9 – 6.9 kg-cm, 0.29 – 0.51 lb-ft)
4) If bearing preload is out of specification, select shim
I2RH0B510254-01
with suitable thickness from among the list below
and replace it. Then adjust differential side bearing
preload within specification.
Available shim thickness
Thickness
1.80 mm (0.070 in.)
1.85 mm (0.072 in.)
1.90 mm (0.074 in.)
1.95 mm (0.076 in.)
2.00 mm (0.078 in.)
2.05 mm (0.080 in.)
2.08 mm (0.081 in.)
2.11 mm (0.083 in.)
2.14 mm (0.084 in.)
2.17 mm (0.085 in.)
2.20 mm (0.087 in.)
2.23 mm (0.088 in.)
2.26 mm (0.089 in.)
2.29 mm (0.090 in.)
2.32 mm (0.091 in.)
2.35 mm (0.092 in.)
2.40 mm (0.094 in.)
I2RH0B510255-01
2.45 mm (0.096 in.)
2.50 mm (0.098 in.)
2.55 mm (0.100 in.)
2.60 mm (0.102 in.)
2.65 mm (0.104 in.)
2.70 mm (0.106 in.)
NOTE
Record measured differential side bearing,
because it is necessary to adjust
countershaft bearing preload.
5) Remove differential assembly.
I2RH0B510256-01
Identification mark
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
Y