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Throttle Cable
Lubricate the throttle cable lightly with fresh oil. With the
engine off, turn the handlebars to the left and lubricate well as
shown.
Choke And Choke Cable
Lubricate the choke slide and cables lightly with oil or grease.
Before turning the engine off, operate the choke intermittently
to draw moisture out of the choke plunger area and reduce the
possibility of the choke becoming frozen.
Chaincase Oil Level Check
Maintain the oil level at the mid-point of the sight glass.
1.
Position the vehicle on a level surface.
2.
Verify the oil level is in the middle of the sight glass.
3.
Add the recommended oil as needed at the fill plug. Do not
overfill.
Chaincase Oil Replacement
1.
Locate the chaincase drain plug on the bottom of the
nosepan.
2.
Place an oil catch pan under the drain plug.
3.
Remove the drain plug and drain the oil into the catch pan.
4.
Clean the magnetic plug to remove metal shavings.
5.
Install drain plug and hand-tighten. Do not over-tighten the
drain plug.
A
6.
Fill chaincase with oil at the fill plug location.
Chaincase Oil Capacity = 11oz. (325.3 ml)
Recommended Lubricants:
Chaincase = Polaris Synthetic Chaincase Lubricant
Drive Chain Tension Adjustment
1.
Rotate the driven clutch counterclockwise to move all of
the slack in the chain to the tensioner side. Lock the
parking brake, or have an assistant hold the brake lever.
2.
Loosen the adjuster bolt jam nut (1).
3.
Finger tighten the adjuster bolt (2) until it con no longer be
adjusted by hand, then back 1/4 turn.
4.
Tighten the jam nut while holding the adjuster bolt. torque
to 21 ft.lbs. (28 Nm).
5.
Release the brake lever lock.
Maintenance
=
3.15
3
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