Carburetor Disassembly - Polaris Outlaw 500 Service Manual

Carburetor Disassembly

Use the following disassembly, assembly, and inspection
techniques to service a CV carburetor.
1. Remove carburetor diaphragm chamber cover with a
ratchet style screwdriver. DO NOT use an impact driver to
remove the screws or carburetor may be permanently
damaged.
2. Remove float bowl. Remove the float pin screw. Then the
float and float pin can be removed.
Float Pin
3.
NOTE: Do not use a pliers to remove the seat or
permanent damage may occur.
4.
NOTE: The
Remove Screw disassembly, place the parts in a container for safe
keeping.
FUEL SYSTEM / CARBURETION
Remove inlet needle seat retaining screw along with plate,
and carefully remove needle seat.
Remove Screw
Remove the pilot mixture screw, spring, flat washer, and O–
Ring. If an anti–tamper plug is installed over the pilot screw
cavity, it must be removed for access.
O-Ring
Washer
Spring
Pilot Screw
starter jet
Starter Jet
is removable. Upon
Pilot Screw
4.9
4