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BMW C1 manuals available for free PDF download: Repair Manual, Rider's Manual, Service And Technical Manual
BMW C1 Repair Manual (458 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 64.16 MB
Table of Contents
00 Tightening Torques Operating Fluids
11
Table of Contents
11
Torque Specifications
13
11 Engine
13
12 Engine Electrical System
14
13 Fuel Injection System
14
16 Fuel Tank
14
17 Cooling System
14
Silencer (Muffler)
15
21 Clutch
15
24 Gearbox
15
31 Front Forks
16
32 Steering
16
33 Final-Drive Unit
17
34 Brakes
17
36 Wheels
18
46 Frame
18
51 Equipment
19
52 Seats
20
61 Electrical Equipment
20
62 Instruments
21
63 Lights
21
65 Optional Extras
21
72 Seat Belts
21
Table of Service Products
22
00 Pre-Delivery Check
25
Check Transport Container for Damage
27
Damage in Export Markets
27
Damage in Germany
27
Unpack C1
28
Place C1 on Stand
29
Take the C1 from the Stand
31
Check C1 for Damage
33
Check Package Contents to Determine Whether Consignment Is Complete
33
Fill and Charge the Battery
34
Add Fuel
35
Check Tyre Inflation Pressures
35
Operation Check as Final Inspection
35
Steering
35
Use BMW Moditec/Dis Plus to Access Stored Error Codes
35
Final Cleaning
36
Vehicle Delivery
36
00 Maintenance
37
Maintenance Intervals
41
1,000 Km/600 Miles Inspection
41
BMW Service
41
BMW Annual Service
41
Reading out BMW Moditec/Dis and Error Codes Stored in ECU
41
(Inspections I, II, III and IV)
41
Engine Oil Change
42
(Inspections I, II, III and IV)
42
Drain Engine Oil and Clean Magnetic Plug
42
Clean Oil Filter Screen
42
Replace Oil Filter Element
42
Refill Engine with Oil
43
Gearbox Oil Change
43
(Inspection III, IV) Every 30,000 Km/18,000 Miles or Every 3 Years
43
Checking Coolant
44
(Inspections I and III)
44
Adding Coolant
44
Change Coolant
45
(Inspection IV, Every 2 Years)
45
Drain Coolant
45
Draining Expansion Tank
45
Adding Coolant
45
Checking Valve Clearances
46
(Inspections I, II and III)
46
Swivel out Powertrain Cradle
46
Checking Valve Clearances
48
Adjusting Valve Clearances
49
Replace Spark Plug
52
(Inspections II and III)
52
Replacing Air Cleaner Element
53
(Inspections II and III)
53
Empty Drain Pipe from Intake-Air Plenum Chamber
53
(Inspection IV)
53
Checking Brake System Operation and Inspect for Leaks
54
Checking Brake Lines
54
(Inspections II and III)
54
Checking Brake Fluid Level
54
(Inspections I, II and III)
54
Checking Fluid Level in the Closed Brake Fluid Reservoir
54
Checking Fluid Level in the Open Brake Fluid Reservoir
55
Checking Brake Pads and Discs for Wear/Replacing
56
(Inspections II and III)
56
Checking Brake Pads for Wear
56
Front Brake Pads
56
Rear Brake Pads
56
Replacing Brake Pads
57
Front Brake
57
Rear Brake
58
Checking the Brake Discs
59
Replacing Brake Fluid
60
(Inspection IV)
60
Front Brake
60
Drawing off Brake Fluid/Forcing Back Brake Pistons
60
Bleed the Front Brake Circuit
61
Rear Brake
61
Drawing off Brake Fluid/Forcing Back Brake Pistons
61
Bleeding Rear Brake Circuit
62
Variator Drive Belt Replacement
62
(Inspections II and III)
62
Check Belt
63
Checking Clutch Lining
64
(Inspection III)
64
Clean Variator Filter Screen
64
(Inspections II and III)
64
Drive Variator
65
Remove Drive Variator
65
Check, Clean and Grease Drive Variator (Lubricated Version)
65
(Inspection II, III) (Lubricated Version)
65
Check and Clean Drive Variator (Unlubricated Version)
67
(Inspection II, III) (Unlubricated Version)
67
Replacing Complete Drive Variator
68
(Inspection II) Every 22,500 Km (13,500 Miles) - Lubricated Version Only
68
Checking Wheel Bearing Float
69
(Inspection III)
69
Check Battery Electrolyte Level - Add Distilled Water if Necessary
70
(Inspection IV)
70
Checking Battery Electrolyte Level
70
Adding Distilled Water
71
Check to Ensure that Leading Link Bearing Has Zero Play
70
(Inspection I, IV)
70
Checking Bowden Cables
71
(Inspections III and IV)
71
Clean/Grease Battery Terminals if Necessary
71
(Inspection IV)
71
Checking Windscreen Washer
72
(Inspections I, II and III)
72
Checking Safety Elements
72
(Inspections I, II, III and IV)
72
Check Bowden Cable for Central Seat-Belt Release
72
Check Belt Straps and Belt Buckles
72
Check Inertia Reels
72
Check Inertia-Reel's Detent Mechanism to Ensure that It Engages Correctly
72
Check Windscreen Wiper
72
(Inspections II, III and IV)
72
Examine Crash Elements
73
(Inspections I, II, III and IV)
73
Check Shoulder Bar and Deformation Element
73
Measure Shoulder Bar
73
Replacing Fuel Filter
73
(Inspection II) Every 37,500 Km (22,500 Miles )
73
Replacing Boot in Brake-Control Assembly (Master Cylinder), Only with Optional ABS
74
(Inspection III) Every 30,000 Km (18,000 Miles )
74
Check Mounts
75
(Inspection I)
75
Final Inspection with Road Safety and Operation Check
75
(Inspections II, III and IV)
75
Tyre Tread Depth (Recommended Minimum)
75
Tyre Pressures (Tyres Cold)
75
Roadworthiness Check
75
11 Engine
77
C1 Engine
85
C1 Lubrication
86
C1 Drivetrain
87
Swivel out Powertrain Cradle
88
Operations Performed with Powertrain Cradle Installed
88
Lock Engine at TDC
90
Checking Valve Clearances
91
Adjusting Valve Clearances
92
Removing and Installing Powertrain Cradle
93
Replacing Grooved Ball Bearing for Engine Mount
95
Replacing Ignition Cover
95
Replacing Oil Pump
96
Removing and Installing Oil Pump
96
Measuring Oil Pump
97
Water Pump Removal, Installation, Replacement
97
Removing Water Pump
97
Replacing Shaft Oil Seals
98
Install Water Pump
99
Replacing Oil Filter
100
Replacing Filter Screen
101
Removing Crankshaft Oil Seal
101
Installing Crankshaft Oil Seal
101
Cylinder Head
102
Dual Temperature Sensor Removal, Installation, Replacement
102
Bucket Tappet Removal, Installation, Replacement
102
Inlet and Exhaust Valve
103
Check Valve Guide for Wear
105
Check Valve Seat for Wear
106
Regrinding Valve Seats
106
Check Valve for Wear
107
Check Valve Springs for Wear
107
Check Timing Chain
109
Replacing Chain Tensioner
109
Cylinder Head Cover Removal and Installation
110
Camshaft, Camshaft Sprocket, Camshaft Bearing Cap
111
Removing and Installing Camshaft Sprockets
111
Camshaft Bearing Cap/Camshaft Removal, Installation, Replacement
112
Checking Camshafts
114
Replacing Chain Rails
114
Chain Rail Replacement
114
Replacing Guide Rail
115
Replacing Chain Tensioner Rail
115
Timing Chain Removal, Installation, Replacement
116
Cylinder Head Removal and Installation
116
Cylinder Liner Removal
117
Checking Cylinder Dimensions
117
Replacing Stud Bolts
118
Piston Removal, Installation, Replacement
118
Replacing Piston Rings
119
Checking Piston Dimensions
120
Measuring Piston Pin
120
Removing Crankshaft
121
Measuring End Float
121
Measuring Housing
122
Measuring Main Bearings
122
Replacing Bearing Shells
122
Removing Bearing Shells
122
Installing Bearing Shells
123
Replacing Cylindrical Pin for Starter Double Gear
124
Installing Crankshaft
124
Measuring End Float in Housing
124
Joining Halves of Crankcase
125
12 Engine Electrics
127
Technical Data
129
Replacing Spark Plug/Ignition Cable
131
Replacing Spark Plugs
131
Replacing Ignition Cable
132
Replacing Ignition Coil
132
Replacing Alternator
133
Replacing Starter
133
Reluctor Removal and Installation
134
Replacing One-Way Clutch
136
Replacing Starter Double Gear
136
Replacing One-Way Clutch Gear
137
Replacing TDC Trigger
134
13 Fuel Preparation and Control
139
Removing and Installing Air Filter Housing
141
Removing and Installing Intake-Air Plenum Chamber
141
Removing and Installing Throttle-Valve Assembly
143
Injector
144
Removing and Installing Injectors
144
Replacing Injector
144
Replacing BMS Control Unit
145
Fuel Tank and Lines
147
17 Radiator
157
Technical Data
159
Coolant Circuit
161
Removing and Installing Coolant Hoses
163
Opening Hose Clamps
163
Closing Hose Clamps
163
Replacing Feed Hoses to Radiator
163
Hose between Radiator and Elbow
163
Hose between Elbow and Coolant Pipe
163
Hose between Elbow and Refill Reservoir
164
Vent Hose
164
Replacing Return Hose to Radiator
164
Hose between Radiator and Coolant Pipe
164
Installing Coolant Hoses
164
Removing and Installing Coolant Pipes
166
Removing Engine Coolant Feed Pipe
166
Installing Coolant Pipes
167
Replacing Vapour Discharge Hose
168
Removing and Installing Expansion Tank
169
Changing Coolant
170
Draining Coolant
170
Drain Coolant from Supply Line/Engine
170
Draining Coolant from Return Line
171
Draining Coolant from Expansion Tank
171
Adding Coolant
171
Add Coolant to Feed and Return Lines and Engine
171
Filling Expansion Tank with Coolant
172
Checking Coolant Level
172
Checking Cooling System for Leaks
172
Removing and Installing Radiator with Fan
174
Removing and Installing Radiator with Fan Shroud in Front Frame
174
Replacing Radiator
175
Replacing Fan
175
Replacing Air Duct
175
Replacing Refill Reservoir
176
21 Clutch
185
Technical Data
187
Centrifugal Coupling
189
Checking Clutch
189
Removing/Replacing Clutch
189
Check Spring
190
24 Gearbox
193
Technical Data
195
C1 Gearbox
197
Variator Replacement
198
Removing Variator
198
Removing Variator Driven Plate
198
Removing Variator Drive Plate
199
Installing Variator
200
Installing Driven Variator
201
Operations with Powertrain Cradle Installed
198
Disassembling, Checking and Assembling Drive Variator
202
Dismantling Drive Variator
202
Dismantle Drive Variator (Lubricated Version)
202
Inspect Individual Components of Drive Variator
203
Variator Cover
203
Checking Belt
203
Check Crankshaft Journal
203
Check Bearing Tube (Spacer)
203
Check Primary External Plate
203
Check Drive Wheel
204
Checking Rollers
204
Check Guides and Spring Clips for Wear
205
Assemble Drive Variator
205
Dismantling, Testing and Assembling Drive Variator
206
Checking Individual Components of Driven Variator
206
Check Variator Shaft
206
Dismantling Driven Variator
207
Checking Individual Components
207
Checking Bearing
208
Replace Grooved Ball Bearing and Needle Bearing for Secondary Inside Plate
208
Assembling Driven Variator
209
Variator - Reduction Gear Unit
210
(Shaft Installed)
210
Dismantling and Assembling Gearbox, Checking Individual Components
211
Operations with Powertrain Cradle Installed
211
Preparations
211
Gearbox Cover Removal
212
Gearbox Shaft Removal
212
Replacing Housing Shaft Oil Seal on Output Shaft
213
Replacing Shaft Oil Seal for Variator Shaft in Gearbox Cover
214
(Shaft Removed)
214
Checking Dimensions of Gearbox Shafts
218
Checking and Measuring Variator Shaft
218
Testing and Measuring Intermediate Shaft
219
Testing and Measuring Output Shaft
219
31 Front Forks
221
Technical Data
223
Removing and Installing Telescopic Forks and Fork Cross Brace
225
Removing Telescopic Fork
225
Removing Fork Cross Brace
227
Fork Cross Brace; Components
228
Dismantling Fork Cross Brace
228
Removing Pot-Type Joints
228
Replacing Telescopic Tube Seal
233
Replace Seal Telescopic Tube/Seal Holder
234
Remove Seal Holder
234
Install Seal Holder
234
Replace Guide Bush
235
Replacing Telescopic Tube
236
Replacing Telescopic Tube Cross Brace
237
Replacing Ball Joint
238
Installing Telescopic Tube Cross Brace with Telescopic Tubes
238
Measuring Telescopic Fork
239
Examining Telescoping Tube Cross Brace and Fork Cross Brace
239
Checking Runout of Fixed Tube
239
Replacing Spring/Shock Absorber
243
Removing and Installing Leading Link
243
Removing Leading Link
243
32 Steering
247
Technical Data
249
General View of Handlebar
251
Heated Grip, Removing and Installing on Left Side
252
Heated Grips
252
Heated Grip, Removing and Installing on Right
253
Removing and Installing Left/Right Brake-Control Assemblies
254
Replacing Left/Right Brake Lamp Switch
255
Replacing Seal in Brake Unit (Master Cylinder)
256
With Optional ABS Only
256
Removing and Installing Handlebar
257
Replacing Throttle Cable
259
33 Rear Wheel Drive
261
Technical Data
263
Auxiliary Swing Arm
265
Installing Auxiliary Swing Arm
265
Removing Auxiliary Swing Arm
265
Removing and Installing Left/Right Spring Strut
266
Replacing Spring/Shock Absorber
267
Table of Contents
320
Licence Plate Bracket Removal, Installation, Replacement
342
Rear Mudguard Removal, Installation, Replacement
342
Large Storage Compartment
343
Replacing Cover
343
Storage Compartment Removal and Installation
343
Replacing the Power Socket
344
Windscreen Removal and Installation
345
Cross Brace Foam Element; Removal, Installation, Replacement
346
Roof Removal and Installation
345
Roof Bar Replacement
347
Shoulder Bar Replacement
349
Checking Shoulder Bar Alignment
350
Articulated Joint Mechanism
351
Overview
351
Articulated Joint Hand Lever Mechanism Removal and Installation
355
Large Hand Lever Removal and Installation
355
Small Hand Lever Removal/Installation
357
Replacing Control Disc for Large Hand Lever
359
Replace Stand Bowden Cables
360
Bowden Cable Installation/Adjustment
362
Stand
363
Overview
363
Removing/Installing Stand
363
Stand Bearings
365
Overview, Left
365
Overview, Right
365
Greasing the Bearings
366
Replacing Tension Spring(S)
366
Lobe/Overload Guard Transfer Element Replacement
366
Replacing Stand Switch
367
Powertrain Cradle
368
Overview
368
Removing Powertrain Cradle Mounts
370
Coupling for Swing Arm Bearing
370
Replacing Bearing Sleeve, Right
370
Replacing Left/Right Bush
370
Tubular Swing Arm
371
Removing and Installing Spacer Bush for Tubular Swing Arm
371
Replacing Left/Right Bearing Bushings for Tubular Swinging Arm
372
Installing Powertrain Cradle Mounts
373
Luggage System Bracket
374
Bracket Removal and Installation
374
Upper Bracket Removal and Installation
375
Support Base Removal and Installation
375
Luggage System Lock Carrier Removal and Installation
376
Luggage Hook Replacement
376
Topcase
377
Hinge Replacement
377
Replacing Inside Lock
377
52 Seat
387
Heated Seat Removal, Installation, Replacement
389
Install Seat
389
Open the Seat
389
Remove Seat
389
Backrest Removal, Installation, Replacement
390
Head Restraint Removal, Installation, Replacement
390
Replacing Badge
390
Seat Lock Replacement
391
Seat Lock Bowden Cable Removal and Intallation
391
Table of Contents
394
Hose between Pump and Interface at Front Windscreen
409
Removing and Installing Delivery Hose
409
Hose between Interface at Front Windscreen and Spray Nozzles
410
Adjusting Spray Nozzles
411
Replacing Spray Nozzles
411
Replacing Passage in Front Windscreen
412
Wiper Motor Replacement
412
Removing and Installing Wiper Arms
414
Technical Data
425
Headlight
427
Height Adjustment
429
Lateral Adjustment
430
Turn Signal
430
Rear Lights
432
Map Light
434
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BMW C1 Repair Manual (384 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 52.7 MB
Table of Contents
Table of Contents
5
Key to Symbols
4
Maintenance Schedule
8
00 Maintenance and General Instructions
11
Instructions for Handover to Customer Contents - Instructions for Handover to Customer
12
Instructions for Handover to Customer
12
11 Engine
17
Tightening Torques
17
12 Engine Electrics
19
13 Fuel Preparation and Control
20
Radiator
22
32 Steering
25
33 Rear Wheel Drive
26
Brakes
27
Equipment
31
Instruments
34
Lights
35
Seat Belts
36
Table of Operating Fluids
37
Check the Shipping Pallet for Damage
39
In Case of Damage in Germany
39
In Case of Damage in Importer Markets
39
Unpacking the C1
40
Filling and Charging the Battery
43
Checking the C1 for Damage
44
Checking that Delivery Is Complete
44
Checking Tyre Pressures
44
Reading the Fault Code Memory with the BMW Moditec/Dis Plus
44
Fuelling
45
Final Cleaning
45
Final Inspection and Function Check
45
Handing over the Vehicle
46
Key to Maintenance Intervals
47
Reading out Moditec/Dis Plus Fault Memory
47
(Inspections I, II, III and IV)
47
Engine Oil Change
48
(Inspections I, II, III and IV)
48
Checking Coolant
49
Adding Coolant
49
Cleaning Oil Strainer and Magnetic Plug
48
Changing Gearbox Oil
48
(Inspections II and III)
48
Changing Coolant
50
(Inspection IV) Every 2 Years
50
Draining Coolant
50
Draining Expansion Tank
50
Adding Coolant
50
Checking Valve Clearances
51
(Inspections I, II and III)
51
Moving Drive Swinging Arm Clear
51
Checking Valve Clearances
53
(Inspections I, II and III)
53
Adjusting Valve Clearances
54
Removing and Installing Camshaft Bearing Cap/Camshaft
55
Replacing Spark Plug
56
(Inspections III)
56
Renewing Air Cleaner Element
57
(Inspections II and III)
57
Emptying Drain Pipe from Air Manifold
57
(Inspections I, II, III and IV)
57
Checking Brake System for Correct Operation and Freedom from Leaks
58
Checking Fluid Level with Brake Fluid Reservoir Closed
58
Checking Fluid Level with Brake Fluid Reservoir Open
59
Checking Brake Lines
58
(Inspections II and III)
58
Checking Brake Fluid Level
58
Checking Brake Pads and Discs for Wear/Replacing
60
Checking Brake Pads for Wear
60
Front Brake Pads
60
Rear Brake Pads
60
Replacing Brake Pads
61
Front Brake
61
Rear Brake
62
Checking the Brake Discs
63
Renewing Brake Fluid
63
(Inspection IV)
63
Front Brake
64
Drawing off Brake Fluid/Forcing Back Brake Pistons
64
Bleeding the Front Brake Circuit
64
Rear Brake
65
Drawing off Brake Fluid/Forcing Back Brake Pistons
65
Bleeding Rear Brake Circuit
65
Checking Belt
66
Replacing Variator Belt
66
(Inspections II and III)
66
Checking Clutch Lining
67
Cleaning Mesh Filter of Variator
68
(Inspections II and III)
68
Greasing Driving Variator
68
Replacing Complete Driving Variator
69
(Inspection III) Every 22,500 Km (13,500 Miles)
69
Checking Wheel Bearing Play
70
(Inspections I, II and III)
70
Checking Battery Acid Level
71
Adding Distilled Water
72
Checking Locks
70
(Inspection IV)
70
Checking Battery Acid Level, Adding Distilled Water if Necessary
71
(Inspections II, III and IV)
71
Checking that Leading-Link Mounts Are Free of Play
71
(Inspections I, II, III and IV)
71
Checking Steering Bearing Play
71
Checking Headlight Beam Angle
72
(Inspection IV)
72
Cleaning and Greasing the Battery Terminals, if Necessary
72
(Inspections III and IV)
72
Checking Bowden Cables
72
(Inspections I, II, IV)
72
Bowden Cable for Easy-Lift
72
Throttle Cable
72
Checking Windscreen Wiper
73
(Inspections II, III and IV)
73
Checking Belt Straps and Belt Buckles
74
Checking Bowden Cable of Central Seat-Belt Release
74
Checking Inertia Reels
74
Checking Inertia-Reel Locking Action
74
Checking Windscreen Washer
73
(Inspections I, II, III and IV)
73
Checking Safety Elements
74
(Inspections I, II, III and IV)
74
Examining Crash Element
75
Checking Shoulder Bars and Deformation Element
75
Checking Body Panels and Fairing
75
(Inspection IV)
75
Replacing Fuel Filter
76
(Inspection III) Every 37,500 Km (22,500 Miles)
76
Replacing Rubber Diaphragm of Brake Master Cylinder (30,000 Km/ 18,000 Miles) Vehicles with ABS Only
77
Checking Security of Threaded Fasteners
78
Final Inspection with Road Safety and Functional Check
78
Tyre Tread Depth (Recommended Minimum Value)
78
Tyre Pressures (Tyres Cold)
78
Roadworthiness Check
78
11 Engine
79
C 1 Engine
91
C 1 Lubrication
92
C 1 Drive
93
C 1 Gearbox
94
Checking Valve Clearances
95
Work with Engine Installed
95
Adjusting Valves
96
Moving Drive Swinging Arm Clear
96
Checking Camshafts
99
Removing Drive Swinging Arm
100
Replacing Grooved Ball Bearing for Engine Mount
102
Replacing Alternator
103
Replacing TDC Trigger
103
Replacing Ignition Trigger Cover
103
Removing and Installing Magnetic Wheel
104
Replacing Freewheel
106
Replacing Starter Double Gear
106
Replacing Freewheel Gear
107
Replacing Oil Pump
107
Removing and Installing Oil Pump
107
Measuring Oil Pump
108
Removing and Installing or Replacing Water Pump
109
Replacing Shaft Sealing Rings
109
Replacing Oil Filter
110
Replacing Oil Pressure Switch
110
Replacing Oil Mesh Strainer
111
Replacing Oil Pressure Regulating Valve
111
Removing Variator
112
Replacing Variator
112
Installing Variator
113
Installing Inner Plate of Driving Variator
113
Installing Driven Variator
114
Disassembling and Assembling Driving Variator
115
Checking Belt
115
Disassembling, Checking and Assembling Driving Variator
115
Checking Individual Components of Driving Variator
116
Checking Rollers
116
Checking Shoes and Spring Clips for Wear
117
Checking Individual Components of Driven Variator
118
Checking Clutch
118
Disassembling Driven Variator
119
Checking Individual Components
120
Checking Bearing
121
Replacing Grooved Ball Bearing and Needle Bearing of Secondary Inner Plate
121
Assembling Driven Variator
123
Replacing Shaft Sealing Ring for Variator Shaft in Gearbox Cover (Shaft Installed)
124
Disassembling and Assembling Gearbox, Checking Individual Components
125
Removing Gearbox Cover
125
Removing Gearbox Shafts
126
Replacing Sealing Ring of Output Shaft in Housing
127
Replacing Shaft Sealing Ring for Variator Shaft in Gearbox Cover (Shaft Removed)
127
Replacing Grooved Ball Bearing for Variator Shaft in Cover
128
Replacing Grooved Ball Bearing for Variator Shaft in Housing
129
Replacing Grooved Ball Bearing for Output Shaft in Cover
130
Replacing Grooved Ball Bearing for Output Shaft in Housing
131
Measuring Gearbox Shafts
132
Testing and Measuring Variator Shaft
132
Testing and Measuring Intermediate Shaft
132
Testing and Measuring Output Shaft
132
Removing Shaft Sealing Ring for Crankshaft
133
Cylinder Head
134
Removing and Installing or Replacing Double Temperature Sensor
134
Removing Cylinder Head
135
Removing Cylinder Head Cover
135
Removing Camshaft Gears
136
Replacing Guide Rail
136
Replacing Chain Tensioner
135
Replacing Chain Guides
136
Replacing Chain Tensioning Rail
136
Removing and Installing or Replacing Timing Chain
137
Replacing Cylinder Head
137
Removing Cylinder
138
Checking Cylinder Dimensions
138
Replacing Stud Bolts
139
Removing and Installing or Replacing Piston
140
Replacing Piston Rings
140
Checking Piston Dimensions
141
Measuring Piston Pin
141
Checking Timing Chain
134
Removing Crankshaft
141
Measuring Axial Play
142
Measuring Housing
142
Measuring Main Bearings
142
Replacing Bearing Shells
143
Removing Bearing Shells
143
Installing Bearing Shells
143
Replacing Cylindrical Pin for Starter Double Gear
144
Installing Crankshaft
144
Measuring Axial Play in Housing
144
Joining Halves of Crankcase
145
12 Engine Electrics
147
Technical Data
149
Replacing Spark Plug
151
Replacing Spark Plug/Ignition Lead
151
Replacing Ignition Coil
152
Replacing Ignition Lead
152
BMW Engine Management System (BMW-Motor-Steuerung, BMS)
153
Replacing BMS Control Unit
153
Replacing Starter Motor
153
16 Fuel Tank and Lines
161
Technical Data
163
Removing and Installing Fuel Tank
165
Replacing Fuel Filter
167
Fuel Pump Unit
168
Removing the Fuel Pump Unit
168
Replacing Intake Filter
169
Installing Fuel-Pump Unit
170
Removing and Installing Float
170
17 Radiator
171
Technical Data
173
Coolant Circuit
175
Closing Hose Clamps
177
Vent Hose
178
Opening Hose Clamps
177
Removing and Installing Coolant Hoses
177
Installing Coolant Hoses
178
Replacing Coolant Hoses on Engine
179
Removing Engine Coolant Hoses
179
Installing Engine Coolant Hoses
179
Removing and Installing Coolant Pipes
180
Installing Coolant Pipes
181
Replacing Vapour Discharge Hose
182
Changing Coolant
184
Draining Coolant from Feed Line/Engine
184
Draining Coolant from Return Line
185
Draining Coolant from Expansion Tank
185
Adding Coolant
185
Adding Coolant to Feed and Return Lines and Engine
185
Filling Expansion Tank with Coolant
186
Checking Coolant Level
186
Checking Cooling System for Leaks
186
Removing and Installing Front Frame with Radiator
187
Removing and Installing Radiator with Fan
187
Removing and Installing Radiator with Fan Shroud in Front Frame
188
Replacing Air Duct
189
Replacing Fan
189
Replacing Radiator
189
Replacing Filler Bowl
190
31 Front Forks
199
Removing and Installing Telescopic Forks and Fork Bridge
203
Removing Telescopic Fork
203
Removing Fork Bridge
205
Disassembling Fork Bridge
206
Removing Pot-Type Joints
206
Installing Pot-Type Joints
207
Installing Ball Bearing and Stud
208
Fork Bridge Components
206
Installing Fork Bridge
208
Installing Telescopic Fork
209
Removing Slider Tube Bridge with Slider Tubes
209
Replacing Ball Joint
211
Replacing Sliding-Tube Seal
211
Checking Runout of Fixed Tube
212
Installing Slider Tube Bridge with Slider Tubes
212
Measuring Telescopic Forks
212
Removing Leading Link
213
Replacing Left and Right Angular-Contact Ball Bearings for Leading Link
214
Installing Leading Link
215
Rear Wheel Drive
229
34 Brakes
235
Technical Data
237
Front Brake Calliper
239
Rear Brake Calliper
240
Brake Disc
243
Checking and Adjusting Speed/Abs Sensor Gap if Necessary
247
Front Wheel
247
Rear Wheel
247
Control Unit
248
Removing and Installing Front Brake Lines/Hoses
251
Replacing Front Brake Hose - Without ABS
251
Removing Front Brake Lines/Hoses - with ABS
252
Brake Hose between Front Wheel and Brake Line, ABS Control Unit
252
Brake Line between Brake Hose, Front Wheel and ABS Control Unit
252
Brake Line between Brake Hose, Right Brake Handlebar Fitting and ABS Control Unit
252
Installing Front Brake Lines/Hoses – with Abs
253
Removing and Installing Rear Brake Lines/Hoses
253
Brake Line between Brake Hose, Left Brake Lever Fitting, and Brake Hose to Brake Calliper - Without ABS
255
Brake Lines between Brake Hose, Left Brake Lever Fitting, and Brake Hose to Brake Calliper - with ABS
256
Brake Lines between Brake Hose, Brake Handlebar Fitting and ABS Control Unit
256
Brake Hose between Brake Line and Brake Calliper
259
Checking Brake Pads and Discs for Wear/Replacing
260
Checking Brake Pads for Wear
260
Rear Brake Pads
260
Replacing Brake Pads
261
Front Brake
261
Rear Brake
262
Checking Brake Fluid Level
263
Checking Fluid Level in the Closed Brake Fluid Reservoir
263
Checking the Brake Discs
263
Checking Fluid Level at the Open Brake Fluid Reservoir
264
Front Brake
265
Drawing off Brake Fluid/Forcing Back Brake Pistons
265
Bleeding Front Brake Circuit
265
Rear Brake
266
Drawing off Brake Fluid/Forcing Back Brake Piston
266
Bleeding Rear Brake Circuit
266
36 Wheels and Tyres
267
Technical Data
269
Removing Left/Right Wheel Bearings
273
Replacing Wheel Bearings
273
Installing Right/Left Wheel Bearings
274
Removing Rear Wheel
275
Installing Rear Wheel
276
Static Balancing of Front Wheel
277
Static Balancing of Rear Wheel
277
Checking Front Wheel Rim for Runout
278
Checking Rear Wheel Rim for Run-Out
279
46 Frame
281
Technical Data
285
BMW C1 Body and Trim Overview
287
Removing and Installing or Replacing Head Restraint
290
Removing and Installing or Replacing Left or Right Running Board
291
Removing and Installing or Replacing Running Board Centre Section
291
Removing and Installing or Replacing Backrest
290
Luggage Carrier
293
Removing and Installing or Replacing Top Section of Tunnel
294
Removing and Installing or Replacing Left or Right Tunnel Panels
295
Removing and Installing or Replacing Inside Trim of C Pillar
297
Removing and Installing or Replacing Outside Trim of Shoulder Bar
298
Removing and Installing or Replacing C-Pillar Lightweight Foam Element
299
Removing and Installing or Replacing Shoulder Bar Crash Element, Left or Right
299
Removing and Installing Bottom Cover for Handlebars
302
Removing and Installing or Replacing Impact Pad
302
Removing and Installing or Replacing Crash Element
303
Removing and Installing or Replacing Crash Element Trim
303
Removing and Installing or Replacing Number-Plate Carrier
305
Removing and Installing Roof
306
Removing and Installing or Replacing Foam-Rubber Element Cross Member
307
Replacing Roof Stay
308
Replacing Shoulder Bar
309
Overview
312
Toggle-Lever Mechanism
312
Replacing Bowden Cables for Stand
315
Overview
319
Removing/Installing Stand
319
Stand
319
Replacing Tension Spring(S)
321
Replacing Actuator Cam
322
Replacing Stand Switch
323
Drive Swinging Arm
324
Overview
324
Removing Drive Swinging Arm
324
Link for Swinging-Arm Bearing Mount
326
Replacing Bearing Sleeve, Right
326
Replacing Left/Right Bearing Bushing
326
Tubular Swinging Arm
327
Removing and Installing Spacer Bushing for Tubular Swinging Arm
327
Replacing Left/Right Bearing Bushings for Tubular Swinging Arm
327
Installing Drive Swinging Arm Mounts
328
Installing Secondary Swinging Arm
329
Removing Secondary Swinging Arm
329
Replacing Silentblocs
329
Secondary Swinging Arm
329
Brake-Calliper Carrier
330
Replacing Bearing in Brake-Calliper Carrier
330
Replacing Rubber Element
331
Installing Brake-Calliper Carrier
332
Replacing Rear Frame
332
61 General Electrical Equipment
341
Technical Data
343
Wiring Harness
345
General View, from Front
346
Battery
347
Filling and Charging the Battery
347
Replacing Wiring Harness
347
Installing the Battery
348
Replacing Wipe/Wash Sensor
348
Wipe/Wash Sensor
348
Replacing Voltage Regulator
349
Voltage Regulator
349
Replacing Starter Relay
350
Starter Relay
350
Removing and Installing Wipe/Wash Pump or Replacing Fluid Reservoir
351
Replacing Intake Strainer
351
Filler Hose
352
Removing and Installing Filler Hose
352
Replacing Inlet Strainer
353
Hose between Pump and Interface at Front Windscreen
354
Removing and Installing Delivery Hose
354
Hose between Interface at Front Windscreen and Spray Nozzles
355
Replacing Spray Nozzles
356
Seat Belts
377
Replacing Bowden Cable with Left/Right Belt Buckles
380
Checking Operation of Seat-Belt Central Release Mechanism
380
Replacing 3-Point Seat Belt
381
Replacing Indicator Switches for Seat Belt
381
Replacing 2-Point Seat Belt
383
Replacing Guide for Seat Belt at Shoulder Bar
384
Adjusting Spray Nozzles
356
Technical Data
361
Instrument Cluster
363
Wiring Colours
363
Replacing Wiring Harness
364
Replacing Bulbs
365
Technical Data
369
Headlight
371
Replacing Intermediate Frame
371
Replacing Headlight Surround
372
Replacing High-Beam
372
Low-Beam Bulb
372
Flashing Turn Indicator
373
Rear Lights
375
Replacing Rear Light Cluster
375
BMW C1 Service And Technical Manual (73 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 3.72 MB
Table of Contents
Important Safety Information
4
Maintenance Work
5
Maintenance Schedule
6
Confirmation of Maintenance Work
10
General Instructions
18
Troubleshooting Chart
22
Checking Brake Pads
24
Front Brake
24
Rear Brake
25
Topping up Coolant
26
Changing Spark Plug
28
Notes on Changing Bulbs
32
Changing Bulbs
33
Rear Turn Indicators
33
Front Turn Indicators
36
Fuse Assignment
39
Battery Safety Instructions
42
Battery Maintenance Instructions
43
Removing the Battery
45
Installing the Battery
46
Cleaning Leather
50
Restoring to Use
56
Frame and Suspension
59
Fluids and Lubricants
62
Electrical System
64
Dimensions and Weights
65
Performance Data
66
Vehicle Data
70
BMW Motorrad
72
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BMW C1 Rider's Manual (90 pages)
Enclosed scooter
Brand:
BMW
| Category:
Scooter
| Size: 2.59 MB
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