BMW C1 200 Manuals

Manuals and User Guides for BMW C1 200. We have 2 BMW C1 200 manuals available for free PDF download: Repair Manual, Service And Technical Manual

BMW C1 200 Repair Manual (458 pages)

Brand: BMW | Category: Motorcycle | Size: 64.16 MB

00 Tightening Torques Operating Fluids

11
- Table of Contents
  11
- Torque Specifications
  
  13
  - 11 Engine
    13
  - 12 Engine Electrical System
    14
  - 13 Fuel Injection System
    14
  - 16 Fuel Tank
    14
  - 17 Cooling System
    14
  - Silencer (Muffler)
    15
  - 21 Clutch
    15
  - 24 Gearbox
    15
  - 31 Front Forks
    16
  - 32 Steering
    16
  - 33 Final-Drive Unit
    17
  - 34 Brakes
    17
  - 36 Wheels
    18
  - 46 Frame
    18
  - 51 Equipment
    19
  - 52 Seats
    20
  - 61 Electrical Equipment
    20
  - 62 Instruments
    21
  - 63 Lights
    21
  - 65 Optional Extras
    21
  - 72 Seat Belts
    21
- Table of Service Products
  
  22
00 Pre-Delivery Check

25
- Check Transport Container for Damage
  27
- Damage in Export Markets
  27
- Damage in Germany
  27
- Unpack C1
  28
  - Place C1 on Stand
    29
  - Take the C1 from the Stand
    31
- Check C1 for Damage
  33
- Check Package Contents to Determine Whether Consignment Is Complete
  33
- Fill and Charge the Battery
  34
- Add Fuel
  35
- Check Tyre Inflation Pressures
  35
- Operation Check as Final Inspection
  35
  - Steering
    35
- Use BMW Moditec/Dis Plus to Access Stored Error Codes
  35
- Final Cleaning
  36
- Vehicle Delivery
  36
00 Maintenance

37
- Maintenance Intervals
  
  41
  - 1,000 Km/600 Miles Inspection
    41
  - BMW Service
    41
  - BMW Annual Service
    41
- Reading out BMW Moditec/Dis and Error Codes Stored in ECU
  
  41
  - (Inspections I, II, III and IV)
    41
- Engine Oil Change
  
  42
- Gearbox Oil Change
  
  43
  - (Inspection III, IV) Every 30,000 Km/18,000 Miles or Every 3 Years
    43
- Checking Coolant
  
  44
  - (Inspections I and III)
    44
  - Adding Coolant
    44
- Change Coolant
  
  45
  - (Inspection IV, Every 2 Years)
    45
  - Drain Coolant
    45
  - Draining Expansion Tank
    45
  - Adding Coolant
    45
- Checking Valve Clearances
  
  46
- Replace Spark Plug
  
  52
  - (Inspections II and III)
    52
- Replacing Air Cleaner Element
  
  53
  - (Inspections II and III)
    53
- Empty Drain Pipe from Intake-Air Plenum Chamber
  
  53
  - (Inspection IV)
    53
- Checking Brake System Operation and Inspect for Leaks
  
  54
- Checking Brake Lines
  
  54
  - (Inspections II and III)
    54
- Checking Brake Fluid Level
  
  54
- Checking Brake Pads and Discs for Wear/Replacing
  
  56
  - (Inspections II and III)
    56
  - Checking Brake Pads for Wear
    56
    
    Front Brake Pads
    56
    
    Rear Brake Pads
    56
  - Replacing Brake Pads
    57
    
    Front Brake
    57
    
    Rear Brake
    58
  - Checking the Brake Discs
    59
- Replacing Brake Fluid
  
  60
- Variator Drive Belt Replacement
  
  62
  - (Inspections II and III)
    62
  - Check Belt
    63
- Checking Clutch Lining
  
  64
  - (Inspection III)
    64
- Clean Variator Filter Screen
  
  64
  - (Inspections II and III)
    64
- Drive Variator
  
  65
- Replacing Complete Drive Variator
  
  68
  - (Inspection II) Every 22,500 Km (13,500 Miles) - Lubricated Version Only
    68
- Checking Wheel Bearing Float
  
  69
  - (Inspection III)
    69
- Check Battery Electrolyte Level - Add Distilled Water if Necessary
  
  70
  - (Inspection IV)
    70
  - Checking Battery Electrolyte Level
    70
    
    Adding Distilled Water
    71
- Check to Ensure that Leading Link Bearing Has Zero Play
  
  70
  - (Inspection I, IV)
    70
- Checking Bowden Cables
  
  71
  - (Inspections III and IV)
    71
- Clean/Grease Battery Terminals if Necessary
  
  71
  - (Inspection IV)
    71
- Checking Windscreen Washer
  
  72
  - (Inspections I, II and III)
    72
- Checking Safety Elements
  
  72
- Check Windscreen Wiper
  
  72
  - (Inspections II, III and IV)
    72
- Examine Crash Elements
  
  73
  - (Inspections I, II, III and IV)
    73
- Check Shoulder Bar and Deformation Element
  
  73
  - Measure Shoulder Bar
    73
- Replacing Fuel Filter
  
  73
  - (Inspection II) Every 37,500 Km (22,500 Miles )
    73
- Replacing Boot in Brake-Control Assembly (Master Cylinder), Only with Optional ABS
  
  74
  - (Inspection III) Every 30,000 Km (18,000 Miles )
    74
- Check Mounts
  
  75
  - (Inspection I)
    75
- Final Inspection with Road Safety and Operation Check
  
  75
11 Engine

77
- C1 Engine
  
  85
- C1 Lubrication
  
  86
- C1 Drivetrain
  
  87
- Swivel out Powertrain Cradle
  
  88
- Operations Performed with Powertrain Cradle Installed
  
  88
- Lock Engine at TDC
  
  90
- Checking Valve Clearances
  
  91
- Adjusting Valve Clearances
  
  92
- Removing and Installing Powertrain Cradle
  
  93
  - Replacing Grooved Ball Bearing for Engine Mount
    95
  - Replacing Ignition Cover
    95
  - Replacing Oil Pump
    96
    
    Removing and Installing Oil Pump
    96
    
    Measuring Oil Pump
    97
  - Water Pump Removal, Installation, Replacement
    97
    
    Removing Water Pump
    97
    
    Replacing Shaft Oil Seals
    98
    
    Install Water Pump
    99
  - Replacing Oil Filter
    100
  - Replacing Filter Screen
    101
    
    Removing Crankshaft Oil Seal
    101
    
    Installing Crankshaft Oil Seal
    101
- Cylinder Head
  
  102
  - Dual Temperature Sensor Removal, Installation, Replacement
    102
  - Bucket Tappet Removal, Installation, Replacement
    102
  - Inlet and Exhaust Valve
    103
    
    Check Valve Guide for Wear
    105
    
    Check Valve Seat for Wear
    106
    
    Regrinding Valve Seats
    106
    
    Check Valve for Wear
    107
    
    Check Valve Springs for Wear
    107
- Check Timing Chain
  
  109
- Replacing Chain Rails
  
  114
  - Chain Rail Replacement
    114
  - Replacing Guide Rail
    115
  - Replacing Chain Tensioner Rail
    115
  - Timing Chain Removal, Installation, Replacement
    116
  - Cylinder Head Removal and Installation
    116
    
    Cylinder Liner Removal
    117
    
    Checking Cylinder Dimensions
    117
    
    Replacing Stud Bolts
    118
  - Piston Removal, Installation, Replacement
    118
    
    Replacing Piston Rings
    119
    
    Checking Piston Dimensions
    120
    
    Measuring Piston Pin
    120
- Removing Crankshaft
  
  121
  - Measuring End Float
    121
- Measuring Housing
  
  122
  - Measuring Main Bearings
    122
  - Replacing Bearing Shells
    122
    
    Removing Bearing Shells
    122
    
    Installing Bearing Shells
    123
    
    Replacing Cylindrical Pin for Starter Double Gear
    124
    
    Installing Crankshaft
    124
    
    Measuring End Float in Housing
    124
  - Joining Halves of Crankcase
    125
12 Engine Electrics

127
- Technical Data
  129
- Replacing Spark Plug/Ignition Cable
  131
- Replacing Spark Plugs
  131
- Replacing Ignition Cable
  132
- Replacing Ignition Coil
  132
- Replacing Alternator
  133
- Replacing Starter
  133
- Reluctor Removal and Installation
  134
  - Replacing One-Way Clutch
    136
  - Replacing Starter Double Gear
    136
  - Replacing One-Way Clutch Gear
    137
- Replacing TDC Trigger
  134
13 Fuel Preparation and Control

139
- Removing and Installing Air Filter Housing
  141
- Removing and Installing Intake-Air Plenum Chamber
  141
- Removing and Installing Throttle-Valve Assembly
  143
- Injector
  144
  - Removing and Installing Injectors
    144
  - Replacing Injector
    144
- Replacing BMS Control Unit
  145
  - Fuel Tank and Lines
    147
17 Radiator

157
- Technical Data
  
  159
- Coolant Circuit
  
  161
- Removing and Installing Coolant Hoses
  
  163
  - Opening Hose Clamps
    163
  - Closing Hose Clamps
    163
  - Replacing Feed Hoses to Radiator
    163
    
    Hose between Radiator and Elbow
    163
    
    Hose between Elbow and Coolant Pipe
    163
    
    Hose between Elbow and Refill Reservoir
    164
    
    Vent Hose
    164
  - Replacing Return Hose to Radiator
    164
    
    Hose between Radiator and Coolant Pipe
    164
  - Installing Coolant Hoses
    164
- Removing and Installing Coolant Pipes
  
  166
  - Removing Engine Coolant Feed Pipe
    166
  - Installing Coolant Pipes
    167
- Replacing Vapour Discharge Hose
  
  168
- Removing and Installing Expansion Tank
  
  169
- Changing Coolant
  
  170
  - Draining Coolant
    170
    
    Drain Coolant from Supply Line/Engine
    170
    
    Draining Coolant from Return Line
    171
    
    Draining Coolant from Expansion Tank
    171
  - Adding Coolant
    171
    
    Add Coolant to Feed and Return Lines and Engine
    171
    
    Filling Expansion Tank with Coolant
    172
    
    Checking Coolant Level
    172
- Checking Cooling System for Leaks
  
  172
- Removing and Installing Radiator with Fan
  
  174
  - Removing and Installing Radiator with Fan Shroud in Front Frame
    174
  - Replacing Radiator
    175
  - Replacing Fan
    175
  - Replacing Air Duct
    175
- Replacing Refill Reservoir
  
  176
21 Clutch

185
- Technical Data
  
  187
- Centrifugal Coupling
  
  189
  - Checking Clutch
    189
  - Removing/Replacing Clutch
    189
  - Check Spring
    190
24 Gearbox

193
- Technical Data
  
  195
- C1 Gearbox
  
  197
- Variator Replacement
  
  198
  - Removing Variator
    198
    
    Removing Variator Driven Plate
    198
    
    Removing Variator Drive Plate
    199
  - Installing Variator
    200
    
    Installing Driven Variator
    201
- Operations with Powertrain Cradle Installed
  
  198
- Disassembling, Checking and Assembling Drive Variator
  
  202
  - Dismantling Drive Variator
    202
    
    Dismantle Drive Variator (Lubricated Version)
    202
  - Inspect Individual Components of Drive Variator
    203
    
    Variator Cover
    203
    
    Checking Belt
    203
    
    Check Crankshaft Journal
    203
    
    Check Bearing Tube (Spacer)
    203
    
    Check Primary External Plate
    203
    
    Check Drive Wheel
    204
    
    Checking Rollers
    204
    
    Check Guides and Spring Clips for Wear
    205
    
    Assemble Drive Variator
    205
- Dismantling, Testing and Assembling Drive Variator
  
  206
  - Checking Individual Components of Driven Variator
    206
    
    Check Variator Shaft
    206
    
    Dismantling Driven Variator
    207
  - Checking Individual Components
    207
    
    Checking Bearing
    208
    
    Replace Grooved Ball Bearing and Needle Bearing for Secondary Inside Plate
    208
    
    Assembling Driven Variator
    209
- Variator - Reduction Gear Unit
  
  210
31 Front Forks

221
- Technical Data
  
  223
- Removing and Installing Telescopic Forks and Fork Cross Brace
  
  225
  - Removing Telescopic Fork
    225
- Removing Fork Cross Brace
  
  227
  - Fork Cross Brace; Components
    228
  - Dismantling Fork Cross Brace
    228
    
    Removing Pot-Type Joints
    228
  - Replacing Telescopic Tube Seal
    233
  - Replace Seal Telescopic Tube/Seal Holder
    234
    
    Remove Seal Holder
    234
    
    Install Seal Holder
    234
  - Replace Guide Bush
    235
  - Replacing Telescopic Tube
    236
  - Replacing Telescopic Tube Cross Brace
    237
  - Replacing Ball Joint
    238
  - Installing Telescopic Tube Cross Brace with Telescopic Tubes
    238
- Measuring Telescopic Fork
  
  239
  - Examining Telescoping Tube Cross Brace and Fork Cross Brace
    239
  - Checking Runout of Fixed Tube
    239
- Replacing Spring/Shock Absorber
  
  243
- Removing and Installing Leading Link
  
  243
  - Removing Leading Link
    243
32 Steering

247
33 Rear Wheel Drive

261
- Technical Data
  263
- Auxiliary Swing Arm
  265
- Installing Auxiliary Swing Arm
  265
- Removing Auxiliary Swing Arm
  265
- Removing and Installing Left/Right Spring Strut
  266
- Replacing Spring/Shock Absorber
  267
Table of Contents

320
- Licence Plate Bracket Removal, Installation, Replacement
  342
- Rear Mudguard Removal, Installation, Replacement
  342
- Large Storage Compartment
  
  343
  - Replacing Cover
    343
  - Storage Compartment Removal and Installation
    343
  - Replacing the Power Socket
    344
- Windscreen Removal and Installation
  
  345
  - Cross Brace Foam Element; Removal, Installation, Replacement
    346
- Roof Removal and Installation
  
  345
- Roof Bar Replacement
  
  347
- Shoulder Bar Replacement
  
  349
- Checking Shoulder Bar Alignment
  
  350
- Articulated Joint Mechanism
  
  351
  - Overview
    351
  - Articulated Joint Hand Lever Mechanism Removal and Installation
    355
    
    Large Hand Lever Removal and Installation
    355
    
    Small Hand Lever Removal/Installation
    357
    
    Replacing Control Disc for Large Hand Lever
    359
- Replace Stand Bowden Cables
  
  360
  - Bowden Cable Installation/Adjustment
    362
- Stand
  
  363
  - Overview
    363
  - Removing/Installing Stand
    363
  - Stand Bearings
    365
    
    Overview, Left
    365
    
    Overview, Right
    365
    
    Greasing the Bearings
    366
  - Replacing Tension Spring(S)
    366
  - Lobe/Overload Guard Transfer Element Replacement
    366
  - Replacing Stand Switch
    367
- Powertrain Cradle
  
  368
- Luggage System Bracket
  
  374
- Topcase
  
  377
  - Hinge Replacement
    377
  - Replacing Inside Lock
    377
52 Seat

387
- Heated Seat Removal, Installation, Replacement
  389
- Install Seat
  389
- Open the Seat
  389
- Remove Seat
  389
- Backrest Removal, Installation, Replacement
  
  390
- Head Restraint Removal, Installation, Replacement
  
  390
  - Replacing Badge
    390
- Seat Lock Replacement
  
  391
  - Seat Lock Bowden Cable Removal and Intallation
    391
Table of Contents

394
- Hose between Pump and Interface at Front Windscreen
  409
- Removing and Installing Delivery Hose
  409
- Hose between Interface at Front Windscreen and Spray Nozzles
  410
- Adjusting Spray Nozzles
  411
- Replacing Spray Nozzles
  411
- Replacing Passage in Front Windscreen
  412
- Wiper Motor Replacement
  412
- Removing and Installing Wiper Arms
  414
  - Technical Data
    425
  - Headlight
    427
    
    Height Adjustment
    429
    
    Lateral Adjustment
    430
  - Turn Signal
    430
  - Rear Lights
    432
  - Map Light
    434
65 Optional Extras

435
- Alarm System (DWA)
  
  437
- Fun Audio System
  
  445

BMW C1 200 Service And Technical Manual (73 pages)

Brand: BMW | Category: Motorcycle | Size: 3.72 MB

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BMW C1 200 Manuals

BMW C1 200 Repair Manual (458 pages)

Table of Contents

00 Tightening Torques Operating Fluids

Torque Specifications

Table of Service Products

00 Pre-Delivery Check

00 Maintenance

Maintenance Intervals

Reading out BMW Moditec/Dis and Error Codes Stored in ECU

Engine Oil Change

Gearbox Oil Change

Checking Coolant

Change Coolant

Checking Valve Clearances

Replace Spark Plug

Replacing Air Cleaner Element

Empty Drain Pipe from Intake-Air Plenum Chamber

Checking Brake System Operation and Inspect for Leaks

Checking Brake Lines

Checking Brake Fluid Level

Checking Brake Pads and Discs for Wear/Replacing

Replacing Brake Fluid

Variator Drive Belt Replacement

Checking Clutch Lining

Clean Variator Filter Screen

Drive Variator

Replacing Complete Drive Variator

Checking Wheel Bearing Float

Check Battery Electrolyte Level - Add Distilled Water if Necessary

Check to Ensure that Leading Link Bearing Has Zero Play

Checking Bowden Cables

Clean/Grease Battery Terminals if Necessary

Checking Windscreen Washer

Checking Safety Elements

Check Windscreen Wiper

Examine Crash Elements

Check Shoulder Bar and Deformation Element

Replacing Fuel Filter

Replacing Boot in Brake-Control Assembly (Master Cylinder), Only with Optional ABS

Check Mounts

Final Inspection with Road Safety and Operation Check

11 Engine

C1 Engine

C1 Lubrication

C1 Drivetrain

Swivel out Powertrain Cradle

Operations Performed with Powertrain Cradle Installed

Lock Engine at TDC

Checking Valve Clearances

Adjusting Valve Clearances

Removing and Installing Powertrain Cradle

Cylinder Head

Check Timing Chain

Replacing Chain Rails

Removing Crankshaft

Measuring Housing

12 Engine Electrics

13 Fuel Preparation and Control

17 Radiator

Technical Data

Coolant Circuit

Removing and Installing Coolant Hoses

Removing and Installing Coolant Pipes

Replacing Vapour Discharge Hose

Removing and Installing Expansion Tank

Changing Coolant

Checking Cooling System for Leaks

Removing and Installing Radiator with Fan

Replacing Refill Reservoir

21 Clutch

Technical Data

Centrifugal Coupling

24 Gearbox

Technical Data

C1 Gearbox

Variator Replacement

Operations with Powertrain Cradle Installed

Disassembling, Checking and Assembling Drive Variator

Dismantling, Testing and Assembling Drive Variator