Replacing One-Way Clutch; Replacing Starter Double Gear - BMW C1 200 Repair Manual

12 11 077 Replacing one-way clutch

– Remove cover
– Remove reluctor
•
Loosen the attachment screws on the reluctor
housing by supporting the bottom in a vise with
protective padding on the jaws
•
Check friction face for wear
•
Check one-way clutch for damage to the dogs
•
Make sure that the circumferential spring is not
stretched
When installing:
•
The thrust ring (arrow) must snap into place in
the recess in the one-way clutch housing
•
Remove all traces of old thread-locking com-
pound from the threads
Fluids and lubricants:
Attachment bolts ............................... LOCTITE 243
X
Torque specification:
Attachment bolts .......................................... 30 Nm
12.10

Replacing starter double gear

C1110250
•
Check bearing bore
•
Check teeth for distortion, wear and chipping
•
Check straight pin
Wear data:
Internal diameter ............................ max. 10.08 mm
......................................................(max. 0.3969 in)
Straight pin ...................................... max. 9.95 mm
......................................................(max. 0.3917 in)
When installing:
•
Oil straight pin
•
Engage with splines of one-way clutch gear
•
Mount spacing sleeve on straight pin
C1110260