BRP EVINRUDE E-TEC 115 HP 2011 Service Manual page 414

EMM CIRCUIT/SENSOR
51-6 Fuel injector circuit OPEN
57 High RPM with low TPS setting
58 Operating temperature not reached (port)
59 Operating temperature not reached (stbd)
61-6 Fuel injector circuit SHORTED
Engine Temperature Sensor circuit fault
67
(stbd)
68 Engine Temperature BELOW range (stbd)
69 Engine Temperature ABOVE range (stbd)
Engine Temperature ABOVE range (stbd)–
70
low speed
71 Oil pressure sensor circuit fault detected
72 Oil pressure BELOW expected range
73 Oil pressure ABOVE expected range
74 Water pressure sensor circuit fault detected
75 Water pressure BELOW expected range
76 Water pressure ABOVE expected range
77 S.A.C. overcurrent fault
78 Sensor supply voltage fault
79 Starter solenoid circuit OPEN
81-6 Ignition timing circuit OPEN
87 Exhaust pressure circuit fault
88 Exhaust pressure BELOW expected range
89 Exhaust pressure ABOVE expected range
91 Fuel pump circuit OPEN
92 Exhaust valve solenoid OPEN (V4)
94 Fuel pump circuit SHORTED
97 Intermittent switched B+ detected
101-
Ignition timing circuit SHORTED
6
107 ICON control communication error
108 ICON system fail-safe mode
109 ICON control head failure
110 ICON trim switch communication error
111 ICON ESM communication error
149 ICON throttle actuator sensor fault
150 ICON throttle actuator motion fault
151 ICON shift actuator sensor fault
152 ICON shift actuator motion fault
NOTE: Always note service codes before clearing codes. Clear stored codes using diagnostic software. Clearing some codes requires turning EMM "OFF" and then "ON" again.
Rev 10/10 page 2
DASHBOARD
EMM LED DISPLAY GAUGE WARNING
DISPLAY
LED 2: ON (Running) -
CHECK ENGINE
LED 3: FLASHING
(FLASHING)
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 2: ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 4: ON (Running) WATER TEMP/HOT
LED 4: ON (Running) WATER TEMP/HOT
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 1: OFF (Key On) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Key On) CHECK ENGINE
LED 2: ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 2: ON (Running) -
LED 2: ON (Running) -
LED 2: ON (Running) -
LED 3: ON (Running) -
LED 2: ON (Running) -
- CHECK ENGINE
- CHECK ENGINE
- CHECK ENGINE
- -
- CHECK ENGINE
- CHECK ENGINE
- CHECK ENGINE
- CHECK ENGINE
- CHECK ENGINE
TIME TO
SENSOR: CIRCUIT VOLTAGE / RESISTANCE (Ω) / INFORMATION
ACTIVATE
10 seconds
TPS < 5% and RPM > 3000. Engine SHUTDOWN. Will NOT restart until code has been cleared. The problem could be caused
10 seconds
by uncontrolled fuel entering the engine. DO NOT attempt to start the outboard until the problem has been found and repaired.
Engine temperature < 122°F (50°C) with engine speed < 1000 RPM.
10 minutes
Engine temperature < 122°F (50°C) with engine speed < 1000 RPM.
10 minutes
10 seconds
10 seconds
Check 5 V circuit and ground (NEG), and sensor resistance—9000 to 11000 Ω @ 77°F (25°C).
10 seconds Engine Temperature < -4° F (-20° C). Check engine temperature and sensor resistance.
60° V4 & V6 Models: Engine Temperature > 194°F (90°C) above 3000 RPM activates S.A.F.E.
90° V6 Models: Engine Temperature > 185° F (85° C) above 2000 RPM for 60 seconds activates warning light and horn;
3 seconds
90° V6 Models: Engine Temperature > 194°F (90°C) above 2000 RPM for 3 seconds activates S.A.F.E.
60° V4 & V6 Models: Engine Temperature > 230° F (110° C) below 3000 RPM
3 seconds
90° V6 Models: Engine Temperature > 212° F (100° C) below 2000 RPM
10 seconds
10 seconds
10 seconds
10 seconds < 0.15 V , > 4.85 V. EMM water pressure option (I-Command) active
10 seconds
10 seconds
10 instances SAC current > 2 amps and/or < 20 V. Check for shorted 55 V wiring (injector circuits). Check for pinched or chafed wiring.
10 seconds Sensor voltage < 4.75 V. Check sensors and related wiring. Check for pinched or chafed wiring.
10 seconds Check starter solenoid circuit for continuity (key switch OFF) and for 12 V with key switch ON.
16 instances
EMM counts failed ignition events (crankshaft revolutions). Check circuit resistance.
10 seconds < -85 in. water or > 85 in. water. Check for plugged or pinched hose or exhaust fitting.
10 seconds
10 seconds
10 seconds
10 seconds
2 seconds
10 seconds
9 events at low RPM,
3 events at high RPM EMM counts failed ignition events. Check wiring. Test with known good ignition coil.
Immediate Cycle master power switch off and back on. Check ICON 10 Amp fuse, buss cables, and ESM to EMM connections.
2 seconds ICON control head commands EMM to activate S.A.F.E. Check other ICON codes.
2 seconds Cycle master power switch off and back on. See Evinrude ICON Installation Guide.
2 seconds Cycle master power switch off and back on. Check harness between panel and control.
2 seconds Cycle master power switch off and back on. Check ICON buss cable connections. See Evinrude ICON Installation Guide.
Check actuator harness and connections. Check for RFI from excessive spark plug gap. See Evinrude ICON Installation
2 seconds
2 seconds Cycle master power switch off and back on. Check for throttle linkage for obstructions. Check harnesses.
Check actuator harness and connections. Check for RFI from excessive spark plug gap. See Evinrude ICON Installation
2 seconds
2 seconds Cycle master power switch off and back on. Check actuator calibration. Check harnesses.
Last digit indicates affected cylinder.
Check injector/circuit resistance—2 to 3 Ω @ 72°F (22°C).
Check thermostat and pressure relief valve.
Check thermostat and pressure relief valve.
Last digit indicates affected cylinder.
Check injector/circuit resistance—2 to 3 Ω @ 72°F (22°C).
Engine Temperature < -13° F (-25° C), or > 329° F (165° C).
Engine limited to 1200 RPM. Check cooling system.
< 0.15 V , > 4.85 V
< 0.4 V
> 4.6 V
< 0.4 V. EMM water pressure option (I-Command) active
> 4.6 V. EMM water pressure option (I-Command) active
Last digit indicates affected cylinder.
<-40 in. water
> 80 in. water
Check pump/circuit resistance—2 to 3 Ω @ 77°F (25°C).
Refer to exhaust valve relay tests.
Check pump/circuit resistance—2 to 3 Ω @ 77°F (25°C).
Switched battery voltage < 7 V. Check connections and wiring
Last digit indicates affected cylinder.
Guide.
Guide.