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Table of Contents
Related Manuals for BRP Evinrude E15D
Summary of Contents for BRP Evinrude E15D
- Page 1 CALIFORNIA PROPOSITION 65 WARNING WARNING This product contains or emits chemicals known to the state of Cali- fornia to cause cancer and birth defects or other reproductive harm. 115-200 HORSEPOWER PL, PX, SL, BX, HL, HX, CX, MX 2011 Model Year *216000*...
- Page 3 The following trademarks are the property of Bombardier Recreational Products Inc. or its affiliates: Evinrude® Evinrude®/Johnson® XD30™ I-Command™ Evinrude® E-TEC® BRP Logo S.A.F.E.™ Evinrude®/Johnson® Genuine Parts 2+4™ Fuel Conditioner SystemCheck™ Evinrude®/Johnson® XD100™ HPF XR™ Gearcase Lubricant Triple-Guard™ Grease Evinrude®/Johnson® XD50™ HPF Pro™ Gearcase Lubricant © 2010 BRP US Inc. All rights reserved.
- Page 5 Dear Boating Enthusiast, Congratulations on your purchase of our industry-leading Evinrude E-TEC outboard! Your purchase comes with the full commitment and backing of the BRP Outboard Engine team. We know your Evinrude E-TEC outboard will provide you with years of reliable use, and we hope you will enjoy using it as much as we enjoyed designing and building this innovative product.
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Page 6: Table Of Contents
Remote Controls — Evinrude ICON™ Control System ....22 Remote Controls — Evinrude/Johnson (BRP) Controls ....24 Fuel Economy . - Page 7 Engine Overheating ......... . . 36 Maintenance Engine Emissions Information .
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Page 8: About This Guide
This Guide should be kept in a waterproof bag Additionally, Bombardier Recreational Prod- with the outboard at all times during opera- ucts (BRP) has identified key information that tion. If the product ownership is transferred, is essential to the operation of your Evinrude this Guide should be forwarded to the new E-TEC outboard. -
Page 9: Important Safety Messages
IMPORTANT SAFETY MESSAGES This Operator’s Guide contains essential in- Remember, gasoline fumes are flamma- formation to help prevent personal injury and ble and explosive. Always adhere to the damage to equipment. Safety messages ap- fueling procedure contained in this Oper- pear throughout this Guide in the applicable ator’s Guide and those given to you by section. - Page 10 SAFETY MEASURES — Installation Be familiar with the waters you are oper- and Maintenance ating in. The gearcase of this outboard extends below the water surface and The outboard must be correctly in- could potentially come in contact with stalled. Failure to correctly install the underwater obstructions.
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Page 11: Product References, Illustrations And Specifications
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS BRP reserves the right to make changes at any time, without notice, to features, specifications and model availability, and to change any specification or part at any time without incurring any obligation to update older models. The information in the Guide is based on the latest specifications available at the time of publication. -
Page 12: Declaration Of Conformity
•EN ISO 55012:2007 •EN ISO 61000-6-1:2007 •EN ISO 61000-4-2:2008 •EN ISO 61000-4-3:2008 • Product Type: Marine Outboard 2-Stroke Cycle SI Engine • Manufacturer: BRP US Inc. 10101 Science Drive Sturtevant, WI 53177 • EC Type Certificate: Exhaust Emissions Sound Emissions Engine Model(s) -
Page 13: Using Your Evinrude E-Tec Outboard
USING YOUR EVINRUDE E-TEC OUTBOARD... -
Page 14: Safety Information On The Outboard
Using Your Evinrude E-TEC Outboard SAFETY INFORMATION ON THE OUTBOARD HANG TAG This outboard comes with a hang tag and la- bels containing important safety information about the operation of the outboard. Any per- All outboards are shipped with the following son who operates this outboard should read hang tag attached. -
Page 15: Remote Control Decals
AFETY NFORMATION ON THE UTBOARD REMOTE CONTROL DECALS WARNING Operator's Guide Locate, read and understand operator's guide and all warnings. Failure to do so could result in serious injury. Attach engine shut-off cord (Lanyard) to operator. WARNING Shift position Reverse / Neutral / Forward... -
Page 16: Component Identification
Using Your Evinrude E-TEC Outboard COMPONENT IDENTIFICATION Item Description Item Description Air Inlet Fuel and Oil Hoses Trailering Tilt Switch Tilt Limit Cam Engine Cover Latch Power Tilt and Trim Reservoir Tilt Support Lever Anti-Corrosion Anodes Trim Tab Water Intake Screens... - Page 17 OMPONENT DENTIFICATION Starboard Port Item Description Item Description Spark Plugs Flywheel Cover Water Pump Indicator, Flushing Port Trailering Tilt Switch Fuse (Engine Management Module) Air Silencer Fuel Filter (1) Access requires removal of flywheel cover...
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Page 18: Oil And Fuel
Using Your Evinrude E-TEC Outboard OIL AND FUEL OIL REQUIREMENTS OILING SYSTEM If the “LOW OIL” warning light illuminates, Evinrude/Johnson Brand Oils you have a limited amount of time of normal operation before running out of oil. Refill the Evinrude/Johnson outboard oils are formulat- oil tank with approved oil as soon as possible. -
Page 19: Fuel Requirements
IL AND IMPORTANT: Consider the installation loca- 3) Squeeze oil primer bulb again until no air tion of the oil tank carefully. The oil tank is bubbles appear in the individual oil lines vented to the atmosphere. To avoid serious entering the crankcase. -
Page 20: Fuel Additives
Using Your Evinrude E-TEC Outboard Minimum Octane FUEL SYSTEM INFORMATION Your outboard is certified to operate on un- Connecting the Fuel Hose leaded automotive gasoline with an octane 1) If the fuel hose is disconnected for any rea- rating equal to or higher than: son, seal it to prevent spillage. -
Page 21: Fuel System Priming
IL AND Fuel systems with built-in tanks, particularly those that include antisiphon valves and filter/ primer units, may have restrictions not allow- ing the engine fuel pump to deliver sufficient fuel under all conditions. This can result in a loss of performance. If a performance prob- lem exists, see your Dealer. -
Page 22: Operation
Using Your Evinrude E-TEC Outboard OPERATION SAFETY INFORMATION ENGINE STARTING Refer to the Routine Inspection Checklist DANGER on page 33 for pre-launch checks before us- ing your Evinrude E-TEC outboard. DO NOT run the engine indoors or You MUST supply water to the engine before without adequate ventilation or per- attempting to start it. -
Page 23: Engine Stopping
PERATION Move the remote control handle to NEU- If the engine did not start, release the key mo- TRAL. mentarily, then try again. Each time the key switch is turned from OFF WARNING to ON, the warning system will self-test. Refer to Engine Monitoring on page 34. -
Page 24: Remote Controls - Evinrude Icon™ Control System
Using Your Evinrude E-TEC Outboard REMOTE CONTROLS — EVINRUDE ICON™ Control System WARNING WARNING choose non-Evinrude Avoid knocking or pulling the clip remote control, it must have a start- off the stop switch during normal in-gear prevention feature. This fea- boating. - Page 25 PERATION If the following directions are not suitable for your boat’s control, see your Dealer before proceeding. — ICON Shifting Controls With engine running and control handle in NEUTRAL: Move the control handle fore or aft until it en- gages the forward or reverse gear detent. —...
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Page 26: Remote Controls - Evinrude/Johnson (Brp) Controls
Using Your Evinrude E-TEC Outboard REMOTE CONTROLS — EVINRUDE/JOHNSON (BRP) Controls WARNING If you choose a non-Evinrude remote control, it must have a start-in-gear prevention feature. This feature can prevent injuries resulting from unex- pected boat movement when the engine starts. - Page 27 With a firm, quick motion, move the control or damaged parts. handle fore or aft until it engages the forward or reverse gear detent. — EVINRUDE/ Speed Control JOHNSON (BRP) Controls After gear engagement, move the control handle slowly in the same direction to in- crease speed.
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Page 28: Fuel Economy
Using Your Evinrude E-TEC Outboard FUEL ECONOMY POWER TRIM AND TILT Fuel economy can vary depending on boat WARNING load, hull design, and throttle setting. When boat reaches top speed, throttle back from Any malfunction of the power trim FULL SPEED to a lower throttle setting. You and tilt unit could result in loss of will save fuel with a minimal loss of speed. - Page 29 PERATION Tilting If the tilted outboard’s cover contacts the Trim boat’s motor well, limit the maximum tilt by fol- In most operating conditions, it is recom- lowing the procedures in Tilt Limiter Cam on mended to trim the outboard to the full down page 52.
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Page 30: Trailering
Using Your Evinrude E-TEC Outboard TRAILERING WARNING Keep everyone clear of stern area when raising or lowering the out- board. Personal injury or death can result from contact with moving parts of the outboard. Trailering Bracket To engage bracket — Tilt the outboard fully using the tilt switch inside the boat or the To disengage bracket —... -
Page 31: Impact Damage
PERATION 1) Turn the manual release screw counter- IMPORTANT: Impact damage is NOT cov- clockwise, slowly (about 3 1/2 turns), until ered by the outboard warranty. it lightly contacts its retaining ring. The outboard’s shock absorption system 2) Reposition the outboard. does not work while operating in reverse. -
Page 32: Salt Water
Using Your Evinrude E-TEC Outboard SALT WATER Anti-Corrosion Anodes Additional anodic protection for the outboard Your outboard is equipped with one or more has been provided for use in salt or brackish anodes that protect it from galvanic corrosion. water. Disintegration of the anode is normal and in- dicates it is working. -
Page 33: High Altitude
PERATION HIGH ALTITUDE UNDER TOW Your outboard’s EMM will automatically com- Should you require a tow from another boat: pensate for changes in altitude. However, if • Shift your engine to NEUTRAL; you boat above 3000 ft. (900 m), you will ex- •... - Page 34 Using Your Evinrude E-TEC Outboard...
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Page 35: Routine Inspection Checklist
OUTINE NSPECTION HECKLIST ROUTINE INSPECTION CHECKLIST Pre-Launch Checks (Each Use) Check fuel level. Check oil level. Check function of steering, throttle, shift, and emergency stop circuit and lanyard. Check condition of propeller. Confirm operation of engine monitor system self-test and warning horn. Confirm the cooling system is operational (water intake screens and water pump indicator). -
Page 36: Engine Monitoring
Using Your Evinrude E-TEC Outboard ENGINE MONITORING IMPORTANT: Your outboard must System Self-Test equipped with an engine monitoring system During engine start-up, pause with the key such as I-Command, SystemCheck, or equiv- switch in the ON position. The monitoring sys- alent. - Page 37 NGINE ONITORING The following warnings may appear on the engine monitor gauge. “LOW OIL” Symptom Oil in the oil tank is at reserve level (about 1/4 full) Result EMM will activate low oil light or display warning • Fill the oil tank with recommended outboard oil as soon as possible to avoid emptying the tank.
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Page 38: Engine Overheating
Using Your Evinrude E-TEC Outboard ENGINE OVERHEATING To RESET the system: NOTICE Do not run your outboard— • The engine must be shut off and the cooling even for a brief start-up—without supply- temperature restored. ing water to it. Refer to Flushing on page IF the S.A.F.E. -
Page 39: Maintenance
MAINTENANCE... -
Page 40: Engine Emissions Information
All new 1999 and more recent Evinrude out- may be performed by any marine SI (spark boards manufactured by BRP are certified to ignition) engine repair establishments or the EPA as conforming to the requirements of individual. -
Page 41: Maintenance Schedule
AINTENANCE CHEDULE MAINTENANCE SCHEDULE Routine inspection and maintenance is nec- IMPORTANT: Outboards used in rental, com- essary to prolong outboard life. The following mercial, or other high hour applications re- chart provides guidelines for inspection and quire more frequent inspections maintenance to be performed by an autho- maintenance. -
Page 42: Storage
Maintenance STORAGE TRANSPORTATION DANGER DO NOT run the engine indoors or without adequate ventilation or per- If the outboard is laid down for transportation or storage, the oiling system must be primed mit exhaust fumes to accumulate in before reusing the outboard. Refer to Prim- confined areas. -
Page 43: Short-Term Storage (Between Uses)
TORAGE SHORT-TERM STORAGE 1) Stabilize the engine’s fuel supply. Add 2+4 Fuel Conditioner following instructions on (BETWEEN USES) container. Fill fuel tank. If you must tilt the outboard to remove it from 2) If winterizing on a trailer, remove the pro- the water, lower it and allow the cooling sys- peller. - Page 44 Maintenance Winterization is complete when outboard shuts itself off. • If the outboard DOES NOT shut itself off, you may not have used the fast idle le- ver or button and the outboard was shifted into gear. • If the engine exceeds 3000 RPM, the out- board may have been shifted into gear.
- Page 45 TORAGE 4) Allow outboard to run until it shuts itself Winterization is complete when outboard OFF automatically (less than one minute). shuts itself off. Winterization is complete when outboard • If the outboard DOES NOT shut itself shuts itself off. off, you may not have properly advanced throttle grip.
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Page 46: Pre-Season Check
Maintenance PRE-SEASON CHECK WARNING Prepare your outboard for a season of reliable service by performing a general check and a Failure to check for fuel leakage few preventive maintenance procedures. could allow a leak to go undetected, Examine all loosened or removed hardware. resulting in fire or explosion. -
Page 47: Outboard External Finish
TORAGE OUTBOARD EXTERNAL FINISH Periodically, wash the entire boat and out- board with soapy water and apply a coat of automotive wax. Leave the engine cover in place when washing the outboard. IMPORTANT: When trailering your outboard, DO NOT cover the engine with canvas—it will dull the finish of the outboard’s engine covers. -
Page 48: Troubleshooting
Maintenance TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate • Shift handle not in NEUTRAL. • Fuse blown. Refer to on page 31. Fuse • Battery is dead. Engine will not start • Not following starting instructions. Refer to on page 20. -
Page 49: Product Information
PRODUCT INFORMATION... -
Page 50: Installation And Accessories
Product Information INSTALLATION AND ACCESSORIES TRANSOM HEIGHT WARNING Make sure the transom height matches the length of the outboard to be installed. Your outboard must not exceed the maximum horsepower indicated on • A 19 to 21 in. (48.3 to 53.3 cm) transom height uses a 20 in. -
Page 51: Installing The Outboard
NSTALLATION AND CCESSORIES INSTALLING THE OUTBOARD peller and check for debris. Clean the shaft and regrease it before reinstalling a propeller. WARNING Standard vs. Counter Rotation The outboard must be correctly Right-hand propellers are considered stan- installed. Failure to correctly install dard rotation propellers. -
Page 52: Battery
Product Information Install propeller nut and tighten to a torque of washer below it. Install all wires from acces- 70-80 ft. lbs. (95-109 N·m). sories on the threaded portion of the post. Install keeper on propeller nut, align keeper slots and cotter pin hole. Install new cotter pin and bend ends to se- cure. -
Page 53: Accessory Battery Connection
NSTALLATION AND CCESSORIES IMPORTANT: The accessory battery connec- tion must only be used to charge a single 12- volt battery or two 12-volt batteries wired in parallel. The accessory connection must not be used to charge either battery in a 24-volt system. -
Page 54: Adjustments
Product Information ADJUSTMENTS Trim Tab Dual outboards (one counter and one standard rotation) — Set both trim tabs to the center position. WARNING Improper trim tab adjustment can Tilt Limiter Cam cause difficult steering. If your outboard contacts the boat’s motor well while tilting, adjust the tilt limiter cam to limit A propeller will generate steering torque when maximum tilt-up. -
Page 55: Specifications
PECIFICATIONS SPECIFICATIONS 115, 130 Models Displacement 105.4 cu. in. (1727 cc) Engine Type 60° V, 4 Cylinder, Two-Cycle, E-TEC Full Throttle Operating 115 HP – 5500 to 6000 RPM Range 130 HP – 5500 to 6000 RPM Power 115 HP – 115 HP (84.65 kw) @ 5750 RPM 130 HP –... - Page 56 Product Information 150, 175, 200 Models Displacement 158.2 cu. in. (2592 cc) Engine Type 60° V, 6 Cylinder, Two-Cycle, E-TEC Full Throttle Operating 150 HP – 4850 to 5850 RPM Range 175 HP – 4850 to 5850 RPM 200 HP – 4850 to 5850 RPM Power 150 HP –...
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Page 57: Product Warranty Information
Product other than those contained in this limited warranty and, if made, shall not be en- forceable against BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty... - Page 58 Please see your Authorized Evinrude Outboard Engine Dealer for emission-related service. In cases where the delivery date is not established to BRP’s satisfaction, the date of sale will be used to determine the warranty start date.
- Page 59 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the dealership level by discussing the issue with Dealer’s service manager or owner;...
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Page 60: Warranty Statement
Product Information CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your Evinrude E-TEC outboard has a special environmental label required by the California Air Resources Board. The label has one, two, three, or four stars. A hangtag, provided with your outboard, describes the meaning of the star rating system. -
Page 61: Electrical System
The BRP Operator's Guide provided contains written instructions for the proper maintenance and use of your outboard. All emission warranty parts are warranted by BRP for the entire warranty period of the outboard, unless the part is sched- uled for replacement as required maintenance in the Operator's Guide. - Page 62 This warranty coverage is available only if each of the following conditions has been fulfilled: a. Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP dis- tributor / dealer authorized to distribute Evinrude products in the country in which the sale occurred (here- inafter "Distributor / Dealer"),...
- Page 63 ARRANTY NFORMATION The Owner must also present proof of purchase to the authorized BRP Distributor / Dealer for warranty repairs. Owner is required to sign the repair/work order prior to the start of the repair in order to validate the warranty repair.
- Page 64 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the distributorship / dealership level by discussing the issue with Distributor's / Dealer's service manager or owner;...
- Page 65 / dealer at the time of sale, whether or not shipped with Product, bear the standard BRP limited warranty for Evinrude/Johnson Genuine Parts and accessories. See your authorized distributor / dealer for a full copy of such limited warranty.
- Page 66 This warranty coverage is available only if each of the following conditions has been fulfilled: a. The Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distributor / dealer authorized to distribute Evinrude products in the country in which the sale occurred ("Distributor /Dealer"),...
- Page 67 BRP or Distributor / Dealer and gives the name and address of the new Owner. 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the authorized BRP distributorship / dealership level by discuss- ing the issue with Distributor's / Dealer's service manager or owner;...
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Page 68: Readiness Test
Product Information Readiness Test The Operator’s Readiness Test..1. Did you read this Guide from front cover to rear cover? 2. Are you ready to take responsibility for the safe operation of your boat and outboard? 3. Do you understand all the safety precautions and instructions contained in this Guide? 4. -
Page 69: Frequently Asked Questions
Do I need to complete any paperwork when I move or sell my Evinrude E-TEC outboard? • Yes. In order to maintain contact with you or the new Evinrude E-TEC outboard owner, BRP requests you complete the form outlining Change of Address / Change of Ownership on page 69. -
Page 71: Change Of Address / Change Of Ownership
This notification is necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard is required. Outside the U.S. and Canada, this card should be sent to the Bombardier Recreational Products divi- sion where the outboard was registered. -
Page 73: Confirmation Of Receipt
CONFIRMATION OF RECEIPT Your Dealer Name: Address: Upon delivery of your new Evinrude/Johnson outboard, complete and sign the form below. Your Dealer will take receipt of the form for their records. Receipt Name: Address: Owner of Model No: Serial No: (To be completed by customer or selling Dealer) The Dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand and agree to be bound with.