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Related Manuals for BRP 2011 WRL
Summary of Contents for BRP 2011 WRL
- Page 1 65 HORSEPOWER WRL, WRY Commercial Models 2011 Model Year *216018*...
- Page 3 The following trademarks are the property of Bombardier Recreational Products Inc. or its affiliates: Evinrude® Evinrude®/Johnson® XD30™ I-Command™ Evinrude® E-TEC® BRP Logo S.A.F.E.™ Evinrude®/Johnson® Genuine Parts 2+4™ Fuel Conditioner SystemCheck™ Evinrude®/Johnson® XD100™ HPF XR™ Gearcase Lubricant Triple-Guard™ Grease Evinrude®/Johnson® XD50™ HPF Pro™ Gearcase Lubricant © 2010 BRP US Inc. All rights reserved.
- Page 5 Dear Boating Enthusiast, Congratulations on your purchase of our industry-leading Evinrude E-TEC outboard! Your purchase comes with the full commitment and backing of the BRP Outboard Engine team. We know your Evinrude E-TEC outboard will provide you with years of reliable use, and we hope you will enjoy using it as much as we enjoyed designing and building this innovative product.
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Page 6: Table Of Contents
ABLE OF ONTENTS E-TEC O SING UTBOARD Safety Information on the Outboard ....12 Warning Symbols ..........12 Hang Tag . - Page 7 Outboard External Finish ........38 Scratch Repair .
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Page 8: About This Guide
This Guide should be kept in a waterproof bag Additionally, Bombardier Recreational Prod- with the outboard at all times during opera- ucts (BRP) has identified key information that tion. If the product ownership is transferred, is essential to the operation of your Evinrude this Guide should be forwarded to the new E-TEC outboard. -
Page 9: Important Safety Messages
IMPORTANT SAFETY MESSAGES This Operator’s Guide contains essential in- Remember, gasoline fumes are flamma- formation to help prevent personal injury and ble and explosive. Always adhere to the damage to equipment. Safety messages ap- fueling procedure contained in this Oper- pear throughout this Guide in the applicable ator’s Guide and those given to you by section. - Page 10 SAFETY MEASURES — Installation Insist on the use of personal floatation and Maintenance devices, approved by the U.S. Coast Guard, by all passengers when boating The outboard must be correctly in- conditions are hazardous, and by chil- stalled. Failure to correctly install the dren and nonswimmers at all times.
- Page 11 ESSAGES PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS BRP reserves the right to make changes at any time, without notice, to features, specifications and model availability, and to change any specification or part at any time without incurring any obligation to update older models. The information in the Guide is based on the latest specifications available at the time of publication.
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Page 12: Declaration Of Conformity
•EN ISO 55012:2007 •EN ISO 61000-6-1:2007 •EN ISO 61000-4-2:2008 •EN ISO 61000-4-3:2008 • Product Type: Marine Outboard 2-Stroke Cycle SI Engine • Manufacturer: BRP US Inc. 10101 Science Drive Sturtevant, WI 53177 • EC Type Certificate: Exhaust Emissions Sound Emissions Engine Model(s) -
Page 13: Using Your E-Tec Outboard
USING YOUR EVINRUDE E-TEC OUTBOARD USING YOUR E-TEC OUTBOARD... -
Page 14: Safety Information On The Outboard
Using Your E-TEC Outboard SAFETY INFORMATION ON THE OUTBOARD HANG TAG This outboard comes with a hang tag and la- bels containing important safety information about the operation of the outboard. Any per- All outboards are shipped with the following son who operates this outboard should read hang tag attached. -
Page 15: Remote Control Decals
AFETY NFORMATION ON THE UTBOARD REMOTE CONTROL DECALS WARNING Operator's Guide Locate, read and understand operator's guide and all warnings. Failure to do so could result in serious injury. Attach engine shut-off cord (Lanyard) to operator. WARNING Shift position Reverse / Neutral / Forward... -
Page 16: Component Identification
Using Your E-TEC Outboard COMPONENT IDENTIFICATION Item Description Item Description Air Inlet, Tilt Handle Stop Button / Emergency Stop Switch Water Pump Indicator, Flushing Port Tilt Support Engine Cover Latch Clip and Lanyard Assembly Anti-Corrosion Anodes Water Intake Screens... - Page 17 OMPONENT DENTIFICATION Starboard Port Item Description Item Description Fuel Filter Steering Handle and Twist Grip™ Throttle Spark Plugs Air Silencer Throttle Friction Screw Oil Fill Cap Shift Lever Oil Tank Starter Handle EMM (Engine Management Module)
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Page 18: Oil And Fuel
Using Your E-TEC Outboard OIL AND FUEL OIL REQUIREMENTS OILING SYSTEM Evinrude/Johnson Brand Oils If the “LOW OIL” warning light illuminates, you have approximately five hours of normal Evinrude/Johnson outboard oils are formulat- operation before running out of oil. Refill the ed to give best engine performance while oil tank at next convenient opportunity. - Page 19 IL AND Filling the Oil Tank Remove the engine cover to access the oil tank. Release the port and starboard engine cover latches by turning each handle downward. Remove the filler cap and fill the tank with the Pull up on the tilt handle to release the engine recommended outboard lubricant, as speci- cover seal on the engine cover.
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Page 20: Fuel Requirements
Using Your E-TEC Outboard FUEL REQUIREMENTS Alcohol Fuels Your outboard has been designed to operate WARNING using the specified fuels; however, be aware of the following: Gasoline is extremely flammable • The boat’s fuel system may have different and highly explosive under certain requirements regarding the use of alcohol conditions. -
Page 21: Fuel System Information
IL AND FUEL SYSTEM INFORMATION Fuel Connector If equipped, disconnect fuel hose connectors from the engine’s fuel connector when the en- WARNING gine is not in use. If engine is equipped with a quick- disconnect fuel hose, you MUST disconnect the fuel hose from the engine and the fuel tank to prevent fuel leaks: •... -
Page 22: Operation
Using Your E-TEC Outboard OPERATION SAFETY INFORMATION ENGINE STARTING / STOPPING - TILLERS MODELS WARNING Refer to the Routine Inspection Checklist on page 33 for pre-launch checks before us- DO NOT run the engine indoors or ing your Evinrude E-TEC outboard. without adequate ventilation or per- mit exhaust fumes to accumulate in NOTICE... - Page 23 PERATION Connect the clip to the emergency stop person can insert the extra clip in the stop switch. switch and start the outboard. 1. Clip 1. Extra clip 2. Emergency stop clip / key switch WARNING 3. Lanyard Avoid knocking or pulling the clip WARNING off the stop switch during normal Always use the safety lanyard when...
- Page 24 Using Your E-TEC Outboard Starting Move the shift lever to NEUTRAL. Refer to Grasp tilt grip on engine cover and tilt out- While seated, grasp the starter handle and board to the full tilt position. on page 25. pull slowly until the starter engages, then pull hard.
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Page 25: Engine Stopping
PERATION Engine Stopping Twist the throttle grip to SHIFT position or slower. Move shift lever to NEUTRAL. Press the STOP button until the outboard stops running. If equipped, close the vent screw on the fuel tank’s filler cap. 1. STOP button Disconnecting the Fuel Hose Disconnect the fuel hose from the fuel con- nector. -
Page 26: Shifting And Speed Control
Using Your E-TEC Outboard SHIFTING AND SPEED CONTROL Speed Control With the outboard running, turn the Twist Grip NOTICE throttle control on the steering handle to Carefully check the function change engine speed. of all control and engine systems before leaving the dock. -
Page 27: Tilting
PERATION TILTING WARNING WARNING Leave tilt/run lever in the TILT posi- tion while outboard is tilted. If the Do not operate the outboard in tilt/run lever is moved to the RUN REVERSE with the tilt/run lever in position, the tilt support bracket can TILT. -
Page 28: Tilt Support Bracket
Using Your E-TEC Outboard TILT SUPPORT BRACKET Engage Raise the outboard to full TILT position. Push tilt support bracket to “lock” position. 1. Tilt support bracket – lock position Disengage Move tilt/run lever to RUN position. Tilt out- board fully and pull tilt support bracket to “un- lock”... - Page 29 PERATION Trim Angle Adjustment WARNING Boat stability and steering torque can vary due to changing water condi- tions. If any adverse conditions occur, reduce throttle and/or adjust tilt angle to maintain control. If you experience boat instability and/or high steering torque, see your Dealer to correct these conditions.
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Page 30: Impact Damage Protection
Using Your E-TEC Outboard IMPACT DAMAGE PROTECTION boat and outboard can be seriously dam- aged. Your outboard has a shock absorption system designed to help with stand damage from im- pact with underwater objects at low to moder- ate speeds. High speed impacts with rigid underwater objects like pilings or boulders can be beyond the capability of the absorption system. -
Page 31: Engine Overheating
PERATION ENGINE OVERHEATING To RESET the system: NOTICE Do not run your outboard— • The engine must be shut off and the cooling even for a brief start-up—without supply- temperature restored. ing water to it. Refer to Flushing on page IF the S.A.F.E. -
Page 32: Special Operating Conditions
Using Your E-TEC Outboard SPECIAL OPERATING CONDITIONS SALT WATER environmental conditions. See your Dealer for replacement anodes. Upon removal from salt water, leave outboard in a vertical position until its cooling system has drained. During long periods of mooring, tilt the gearcase out of the water, except in freezing temperatures. -
Page 33: Under Tow
PECIAL PERATING ONDITIONS UNDER TOW HIGH ALTITUDE Should you require a tow from another boat: Your outboard’s EMM will automatically com- pensate for changes in altitude. However, if • Shift your engine to NEUTRAL; you boat above 3000 ft. (900 m), you will ex- •... -
Page 34: Transporting The Outboard
Using Your E-TEC Outboard TRANSPORTING THE OUTBOARD TRANSPORTING / STORAGE WARNING If engine is equipped with a quick- If the outboard is laid down for transportation disconnect fuel hose, you MUST dis- or storage, the oiling system must be primed connect the fuel hose from the before reusing the outboard. -
Page 35: Routine Inspection Checklist
OUTINE NSPECTION HECKLIST ROUTINE INSPECTION CHECKLIST Pre-Launch Checks (Each Use) Check fuel level. Check oil level. Check function of steering handle, throttle, shift, and emergency stop circuit and lanyard. Check condition of propeller. Confirm the cooling system is operational (water intake screens and water pump indicator). -
Page 37: Maintenance
MAINTENANCE... -
Page 38: Engine Emissions Information
All new 1999 and more recent Evinrude out- may be performed by any marine SI (spark boards manufactured by BRP are certified to ignition) engine repair establishments or the EPA as conforming to the requirements of individual. -
Page 39: Maintenance Schedule
AINTENANCE CHEDULE MAINTENANCE SCHEDULE Routine inspection and maintenance is nec- IMPORTANT: Outboards used in rental, com- essary to prolong outboard life. The following mercial, or other high hour applications re- chart provides guidelines for inspection and quire more frequent inspections maintenance to be performed by an autho- maintenance. -
Page 40: Service Tips
Maintenance SERVICE TIPS FLUSHING OUTBOARD EXTERNAL FINISH If desired, the outboard can be flushed after each use on a trailer or at dockside while it is Your outboard’s upper and lower engine cov- vertical. ers use molded-in color technology, provid- 1) Place the outboard in an area with good ing a deep, durable gloss with maximum drainage. -
Page 41: Spark Plugs
ERVICE FUSE corrosion spray to any surface subject to cor- rosion, but avoid the anti-corrosion anode(s). On outboards equipped with an accesso- SPARK PLUGS ry electric starter, a blown fuse will not allow the engine to start. Replace it with a fuse of CAUTION the same rating. -
Page 42: Storage
Maintenance STORAGE DANGER If the outboard is laid down for transportation DO NOT run the engine indoors or or storage, the oiling system must be primed without adequate ventilation or per- before reusing the outboard. Refer to Prim- mit exhaust fumes to accumulate in ing the Oil System on page 16. - Page 43 TORAGE 1) Stabilize the engine’s fuel supply. Add 2+4 Winterization is complete when outboard Fuel Conditioner following instructions on shuts itself off. container. Fill fuel tank. • If the outboard DOES NOT shut itself 2) If winterizing on a trailer, remove the pro- off, you may not have properly advanced peller.
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Page 44: Pre-Season Check
Maintenance PRE-SEASON CHECK WARNING Prepare your outboard for a season of reliable service by performing a general check and a Failure to check for fuel leakage few preventive maintenance procedures. could allow a leak to go undetected, Examine all loosened or removed hardware. resulting in fire or explosion. -
Page 45: Troubleshooting
ROUBLESHOOTING TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate • Shift handle not in NEUTRAL. • Fuse blown. Engine will not start • Not following starting instructions. Refer to Start- on page 22. • Fuel tank empty. • Fuel hose kinked. •... -
Page 47: Product Information
PRODUCT INFORMATION... -
Page 48: Installation
Product Information INSTALLATION TRANSOM HEIGHT WARNING Make sure the transom height matches the length of the outboard to be installed. Your outboard must not exceed the maximum horsepower indicated on • A 19 to 21 in. (48.3 to 53.3 cm) transom height uses a 20 in. -
Page 49: Installing The Outboard
NSTALLATION INSTALLING THE OUTBOARD Use the supplied Transom Mounting Kit to se- curely mount the outboard. The kit includes a transom mounting plate and hardware for fas- WARNING tening outboard to transom. The outboard must be correctly installed. Failure to correctly install the outboard could result in serious injury, death or property damage. -
Page 50: Accessories
Product Information ACCESSORIES WATER PRESSURE WARNING An optional water pressure gauge is recom- mended to monitor cooling system pressures. When servicing propeller, Noticing changes in water pressure can help always shift the outboard to NEU- prevent engine overheating. The water pres- TRAL position, turn the key switch sure gauge must be connected at the correct OFF, and twist and remove all spark... - Page 51 CCESSORIES Repair If your propeller hits a solid object, the impact is partially absorbed by the rubber bushing in the hub to help prevent damage to the out- board. A strong impact can damage the hub and propeller blades. Damage to blades can cause unusual and excessive vibration.
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Page 52: Adjustments
Product Information ADJUSTMENTS IDLE RPM IN GEAR High outboard installations — The trim tab might be above the water when the out- The idle RPM in gear setting can be adjusted, board is trimmed out. Steering effort might in- if desired, to provide more idle control, steer- crease. -
Page 53: Specifications
PECIFICATIONS SPECIFICATIONS 65 Commercial Models Displacement 52.7 cu. in. (864 cc) Engine Type In-line, 2 Cylinder, Two-Cycle, Evinrude E-TEC Full Throttle 5500 to 6000 RPM Operating Range Power 65 HP (45.5 kw) @ 5750 RPM Idle RPM in NEUTRAL 750 ± 50 Ignition Timing Not Adjustable Emission Control System:... - Page 54 Product Information...
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Page 55: Product Warranty Information
Product other than those contained in this limited warranty and, if made, shall not be en- forceable against BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty... - Page 56 Please see your Authorized Evinrude Outboard Engine Dealer for emission-related service. In cases where the delivery date is not established to BRP’s satisfaction, the date of sale will be used to determine the warranty start date.
- Page 57 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the dealership level by discussing the issue with Dealer’s service manager or owner;...
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Page 58: Warranty Statement
Product Information CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your Evinrude E-TEC outboard has a special environmental label required by the California Air Resources Board. The label has one, two, three, or four stars. A hangtag, provided with your outboard, describes the meaning of the star rating system. -
Page 59: Electrical System
The BRP Operator's Guide provided contains written instructions for the proper maintenance and use of your outboard. All emission warranty parts are warranted by BRP for the entire warranty period of the outboard, unless the part is sched- uled for replacement as required maintenance in the Operator's Guide. - Page 60 This warranty coverage is available only if each of the following conditions has been fulfilled: a. Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP dis- tributor / dealer authorized to distribute Evinrude products in the country in which the sale occurred (here- inafter "Distributor / Dealer"),...
- Page 61 ARRANTY NFORMATION The Owner must also present proof of purchase to the authorized BRP Distributor / Dealer for warranty repairs. Owner is required to sign the repair/work order prior to the start of the repair in order to validate the warranty repair.
- Page 62 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the distributorship / dealership level by discussing the issue with Distributor's / Dealer's service manager or owner;...
- Page 63 / dealer at the time of sale, whether or not shipped with Product, bear the standard BRP limited warranty for Evinrude/Johnson Genuine Parts and accessories. See your authorized distributor / dealer for a full copy of such limited warranty.
- Page 64 This warranty coverage is available only if each of the following conditions has been fulfilled: a. The Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distributor / dealer authorized to distribute Evinrude products in the country in which the sale occurred ("Distributor /Dealer"),...
- Page 65 BRP or Distributor / Dealer and gives the name and address of the new Owner. 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the authorized BRP distributorship / dealership level by discuss- ing the issue with Distributor's / Dealer's service manager or owner;...
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Page 66: Readiness Test
Product Information Readiness Test The Operator’s Readiness Test..1. Did you read this Guide from front cover to rear cover? 2. Are you ready to take responsibility for the safe operation of your boat and outboard? 3. Do you understand all the safety precautions and instructions contained in this Guide? 4. -
Page 67: Frequently Asked Questions
No dealer-scheduled maintenance for the first three years of normal recreational use? Really? • Yes! BRP knows you want to spend your time out on the water, not servicing your Evinrude E-TEC outboard. There are no valves to adjust, belts to service, chains to replace, or oil to change. - Page 69 This notification is necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard is required. Outside the U.S. and Canada, this card should be sent to the Bombardier Recreational Products divi- sion where the outboard was registered.
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Page 71: Confirmation Of Receipt
CONFIRMATION OF RECEIPT Your Dealer Name: Address: Upon delivery of your new Evinrude/Johnson outboard, complete and sign the form below. Your Dealer will take receipt of the form for their records. Receipt Name: Address: Owner of Model No: Serial No: (To be completed by customer or selling Dealer) The Dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand and agree to be bound with.