Related Manuals for BRP Evinrude E-TEC
Summary of Contents for BRP Evinrude E-TEC
- Page 1 2010 OPERATOR’S GUIDE 200/225/250/300 HSL / HVL / HL / HX / PL / PX / PZ / CX / CZ 215930 EN...
- Page 3 The following trademarks are the property of Bombardier Recreational Products Inc. or its affiliates: Evinrude® Evinrude®/Johnson® XD30™ I-Command™ Evinrude® E-TEC® BRP Logo S.A.F.E.™ Evinrude®/Johnson® Genuine 2+4™ Fuel Conditioner SystemCheck™ Parts Evinrude®/Johnson® XD100™ HPF XR™ Gearcase Lubricant Triple-Guard™ Grease Evinrude®/Johnson® XD50™ HPF Pro™ Gearcase Lubricant © 2009 BRP US Inc. All rights reserved.
- Page 5 EASY TO OWN & OPERATE With your Evinrude E-TEC outboard there is no more time wasted in the shop. In fact, you only have to bring your Evinrude E-TEC outboard in for dealer scheduled maintenance every 300 hours or every three years of normal recre- ational use.
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Page 6: Table Of Contents
OPERATION ........................19 SAFETY INFORMATION ...............................19 ENGINE STARTING ..............................19 ENGINE STOPPING ..............................20 REMOTE CONTROLS — EVINRUDE ICON™ CONTROL SYSTEM ................21 REMOTE CONTROLS — EVINRUDE/JOHNSON (BRP) CONTROLS ................23 FUEL ECONOMY ................................25 POWER TRIM AND TILT ...............................25 TRAILERING ..................................27 IMPACT DAMAGE .................................28 SALT WATER ................................29... - Page 7 FOR 2010 EVINRUDE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA ......54 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT ........57 PRODUCT WARRANTY INFORMATION ................59 BRP LIMITED WARRANTY FOR 2010 EVINRUDE OUTBOARD ENGINES USED IN EUROPEAN UNION MEMBER STATES, TURKEY, AUSTRALIA, NEW ZEALAND AND JAPAN ......59 PRODUCT WARRANTY INFORMATION ................62...
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Page 8: About This Guide
Guide from cover to cover. The more you know and un- derstand about your Evinrude E-TEC outboard, the greater Additionally, Bombardier Recreational Products (BRP) has the safety and pleasure you will get from using it. Following... -
Page 9: Important Safety Messages
IMPORTANT SAFETY MESSAGES This Operator’s Guide contains essential information to Whenever running the engine, assure there is proper help prevent personal injury and damage to equipment. ventilation to avoid the accumulation of carbon mon- Safety messages appear throughout this Guide in the ap- oxide (CO), which is odorless, colorless, and taste- plicable section. - Page 10 SAFETY MEASURES — Installation and Be familiar with the waters you are operating in. The Maintenance gearcase of this outboard extends below the water surface and could potentially come in contact with underwater obstructions. Contact with underwater The outboard must be correctly installed. Failure to obstructions may result in loss of control and person- correctly install the outboard could result in serious al injury.
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Page 11: Product References, Illustrations And Specifications
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS BRP reserves the right to make changes at any time, without notice, to features, specifications and model availability, and to change any specification or part at any time without incurring any obligation to update older models. The informa- tion in the Guide is based on the latest specifications available at the time of publication. -
Page 12: Declaration Of Conformity
Technical Literature BRP offers technical literature specifically for your outboard. A service manual, a parts catalog, or an extra Operator’s Guide can be purchased from your selling Dealer. For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www.evinrude.com. -
Page 13: Using Your Evinrude E-Tec Outboard
Using Your USING YOUR Evinrude E-TEC Outboard EVINRUDE E-TEC OUTBOARD... -
Page 14: Safety Information On The Outboard
USING YOUR EVINRUDE E-TEC OUTBOARD SAFETY INFORMATION ON THE OUTBOARD HANG TAG This outboard comes with a hang tag and labels containing important safety information about the operation of the out- board. Any person who operates this outboard should read All outboards are shipped with the following hang tag at- and understand this safety information. -
Page 15: Remote Control Decals
SAFETY INFORMATION ON THE OUTBOARD REMOTE CONTROL DECALS WARNING Operator's Guide Locate, read and understand operator's guide and all warnings. Failure to do so could result in serious injury. Attach engine shut-off cord (Lanyard) to operator. WARNING Shift position Reverse / Neutral / Forward... -
Page 16: Component Identification
USING YOUR EVINRUDE E-TEC OUTBOARD COMPONENT IDENTIFICATION Item Description Item Description Air Inlet Fuel and Oil Hoses Trailering Tilt Switch Tilt Limit Cam Engine Cover Latch Power Tilt and Trim Reservoir Tilt Support Lever Anti-Corrosion Anodes Trim Tab Water Intake Screens... - Page 17 COMPONENT IDENTIFICATION Starboard Port Item Description Item Description Spark Plugs Electronics / Rigging Cover Water Pump Indicator, Flushing Port Trailering Tilt Switch Air Silencer Flywheel Cover Fuel Filter EMM (Engine Management Module) Fuse Spark Plugs...
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Page 18: Oil And Fuel
Install a cap on the hose fitting to prevent Evinrude/Johnson XD100 oil is preferred for your contamination. Evinrude E-TEC outboard. This synthetic formula oil pro- vides uncompromised lubrication and superior perfor- You must use an oil tank equipped with a filter and an oil mance, even in extreme conditions—especially in cold... -
Page 19: Filling The Oil Tank
OIL AND FUEL FILLING THE OIL TANK FUEL REQUIREMENTS Remove the filler cap and fill the tank with recommended outboard lubricant, as specified in OIL REQUIREMENTS WARNING on page 16. Replace the filler cap and tighten securely. Gasoline is extremely flammable and highly explo- Always keep a supply of oil in the tank. -
Page 20: Fuel Additives
USING YOUR EVINRUDE E-TEC OUTBOARD Alcohol Fuels Your outboard has been designed to operate using the specified fuels; however, be aware of the following: • The boat’s fuel system may have different requirements regarding the use of alcohol fuels. Refer to the boat’s owner guide. -
Page 21: Operation
OPERATION OPERATION SAFETY INFORMATION ENGINE STARTING Refer to the ROUTINE INSPECTION CHECKLIST on page 31 for pre-launch checks before using your Evinrude DANGER E-TEC outboard. DO NOT run the engine indoors or without adequate You MUST supply water to the engine before attempting to ventilation or permit exhaust fumes to accumulate start it. -
Page 22: Engine Stopping
USING YOUR EVINRUDE E-TEC OUTBOARD Move the remote control handle to NEUTRAL. If the engine did not start, release the key momentarily, then try again. WARNING Each time the key switch is turned from OFF to ON, the warning system will self-test. Refer to ENGINE MONITOR- ING on page 32. -
Page 23: Remote Controls - Evinrude Icon™ Control System
OPERATION REMOTE CONTROLS — EVINRUDE ICON™ CONTROL SYSTEM WARNING If you choose a non-Evinrude remote control, it must have a start-in-gear prevention feature. This feature can prevent injuries resulting from unexpected boat movement when the engine starts. Evinrude ICON is an intelligent, electronic shift and throttle control system for use with ICON equipped outboards. ICON control systems are available for single–... - Page 24 USING YOUR EVINRUDE E-TEC OUTBOARD If the following directions are not suitable for your boat’s control, see your Dealer before proceeding. — Shifting ICON Controls With engine running and control handle in NEUTRAL: Move the control handle fore or aft until it engages the for- ward or reverse gear detent.
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Page 25: Remote Controls - Evinrude/Johnson (Brp) Controls
OPERATION REMOTE CONTROLS — EVINRUDE/JOHNSON (BRP) CONTROLS IMPORTANT: When selecting the remote control system for your boat, specify Evinrude components. Evinrude controls deliver the cable stroke your outboard needs for positive shift and throttle control, and they incorporate such safety and convenience features as: •... - Page 26 USING YOUR EVINRUDE E-TEC OUTBOARD Emergency Stop/Key Switch A combination emergency stop switch and key switch is a feature of Evinrude prewired remote controls and all Evinrude control wiring kits. WARNING Avoid knocking or pulling the clip off the stop switch during normal boating.
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Page 27: Fuel Economy
OPERATION FUEL ECONOMY Fuel economy can vary depending on boat load, hull design, and throttle setting. When boat reaches top speed, throttle back from FULL SPEED to a lower throttle setting. You will save fuel with a minimal loss of speed. Typical Fuel Economy Throttle Range 1. - Page 28 USING YOUR EVINRUDE E-TEC OUTBOARD Tilting Trim If the tilted outboard’s cover contacts the boat’s motor well, In most operating conditions, it is recommended to trim limit the maximum tilt by following the procedures in Tilt the outboard to the full down position when accelerating.
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Page 29: Trailering
OPERATION WARNING Keep everyone clear of stern area when raising or lowering the outboard. Personal injury or death can result from contact with moving parts of the out- board. Trailering Bracket To engage bracket — Tilt the outboard fully using the tilt switch inside the boat or the trailering tilt switch (on port or starboard side of engine, depending on configuration). -
Page 30: Impact Damage
USING YOUR EVINRUDE E-TEC OUTBOARD 1) Turn the manual release screw counterclockwise, slow- The outboard’s shock absorption system does not work ly (about 3 1/2 turns), until it lightly contacts its retain- while operating in reverse. If you back into an object, either ing ring. -
Page 31: Salt Water
OPERATION SALT WATER Anti-Corrosion Anodes Your outboard is equipped with one or more anodes that Additional anodic protection for the outboard has been pro- protect it from galvanic corrosion. Disintegration of the an- vided for use in salt or brackish water. ode is normal and indicates it is working. -
Page 32: High Altitude
If the outboard’s gearcase is equipped with an integral IMPORTANT: Use only fuses of the same rating. Your speedometer pickup, all water must be cleared from the Evinrude E-TEC outboard uses 10-amp fuses. hose to prevent gearcase damage. Refer to STORAGE on page 38. -
Page 33: Routine Inspection Checklist
ROUTINE INSPECTION CHECKLIST ROUTINE INSPECTION CHECKLIST Pre-Launch Checks (Each Use) Check fuel level. Check oil level. Check function of steering, throttle, shift, and emergency stop circuit and lanyard. Check condition of propeller. Confirm operation of engine monitor system self-test and warning horn. ... -
Page 34: Engine Monitoring
USING YOUR EVINRUDE E-TEC OUTBOARD ENGINE MONITORING System Self-Test IMPORTANT: Your outboard must be equipped with an engine monitoring system such as I-Command, System- Check, or equivalent. Operating your outboard without an During engine start-up, pause with the key switch in the ON engine monitor will void your warranty for failures related to position. - Page 35 ENGINE MONITORING The following warnings may appear on the engine monitor gauge. “LOW OIL” Symptom Oil in the oil tank is at reserve level (about 1/4 full) Result EMM will activate low oil light or display warning Action • Fill the oil tank with recommended oil as soon as possible to avoid emptying the tank. The outboard has approximately five hours (ten hours if using Evinrude/Johnson XD100 oil) of normal running time before “NO OIL”...
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Page 36: Engine Overheating
USING YOUR EVINRUDE E-TEC OUTBOARD ENGINE OVERHEATING To RESET the system: NOTICE Do not run your outboard—even for a • The engine must be shut off and the cooling tempera- brief start-up—without supplying water to it. Refer to ture restored. -
Page 37: Maintenance
ENGINE MONITORING MAINTENANCE... -
Page 38: Engine Emissions Information
All new 1999 and more recent Evinrude outboards manu- ments or individual. factured by BRP are certified to the EPA as conforming to the requirements of the regulations for the control of air pol- lution from new watercraft marine spark ignition engines. -
Page 39: Maintenance Schedule
MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Routine inspection and maintenance is necessary to pro- IMPORTANT: Outboards used in rental, commercial, or long outboard life. The following chart provides guidelines other high hour applications require more frequent inspec- for inspection and maintenance to be performed by an au- tions and maintenance. -
Page 40: Storage
MAINTENANCE STORAGE 1) Place the outboard in an area with good drainage. DANGER 2) Connect garden hose to flushing port. 3) Turn on the water. It is not necessary to run the engine DO NOT run the engine indoors or without adequate for a good flushing. -
Page 41: Short-Term Storage (Between Uses)
STORAGE SHORT-TERM STORAGE Remote Control Outboards (BETWEEN USES) 1) For side mount controls, lift fast idle lever. Start the outboard. Outboard runs at slow idle speed. If you must tilt the outboard to remove it from the water, lower it and allow the cooling system to drain completely as soon as you clear the launch area. - Page 42 MAINTENANCE Tiller Control Outboards 1) Advance throttle grip to HALF THROTTLE position. Start the outboard. Outboard runs at slow idle speed. Concealed Side Mount Control – Typical Tiller Control – Typical 2) After outboard runs for about 15 seconds: 2) After outboard runs for about 15 seconds, move throttle For side mount controls, lower fast idle lever.
- Page 43 STORAGE Remote Control Outboards with Foot IMPORTANT: When winterizing is finished, leave the out- board in vertical position long enough to completely drain Throttle the powerhead. If equipped, disconnect the speedometer pickup at the upper connection and blow all water out of the 1) Press foot throttle to HALF THROTTLE position.
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Page 44: Pre-Season Check
MAINTENANCE PRE-SEASON CHECK Spark plugs should be serviced by an Evinrude E-TEC Dealer. Incorrect spark plug maintenance can lead to en- gine damage. Prepare your outboard for a season of reliable service by IMPORTANT: Replacement spark plugs MUST be in- performing a general check and a few preventive mainte- dexed correctly. -
Page 45: Outboard External Finish
STORAGE OUTBOARD EXTERNAL FINISH HULL FINISH The condition of your boat’s bottom affects performance. Marine growth or bottom painting may reduce speed and fuel efficiency. Periodically, wash the entire boat and outboard with soapy water and apply a coat of automotive wax. Leave the en- For maximum performance, keep the boat’s running sur- gine cover in place when washing the outboard. -
Page 46: Troubleshooting
MAINTENANCE TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate • Shift handle not in NEUTRAL. • Fuse blown. Refer to FUSE on page 30. • Battery is dead. Engine will not start • Not following starting instructions. Refer to ENGINE STARTING on page 19. -
Page 47: Product Information
PRODUCT INFORMATION... -
Page 48: Rigging And Accessories
PRODUCT INFORMATION RIGGING AND ACCESSORIES PROPELLER Standard vs. Counter Rotation Right-hand propellers are considered standard rotation Propeller Selection propellers. When propelling a boat forward, the propeller rotates in a right-hand (clockwise) direction as viewed from the rear. WARNING Left-hand propellers are considered counter rotation pro- pellers. -
Page 49: Battery
RIGGING AND ACCESSORIES Installation Slide thrust washer onto shaft with shoulder facing aft. Slide propeller onto shaft, engaging the splines and seat- ing it on the thrust bushing. Slide spacer onto the shaft and engage the propeller shaft splines. Wedge a block of wood between the propeller blade and the anti-ventilation plate. -
Page 50: Accessory Battery Connection
PRODUCT INFORMATION WATER PRESSURE WARNING An optional water pressure gauge is recommended to Keep the battery connections clean, tight, and insu- monitor cooling system pressures. Noticing changes in wa- lated to prevent their shorting or arcing and causing ter pressure can help prevent engine overheating. The wa- an explosion. -
Page 51: Adjustments
ADJUSTMENTS ADJUSTMENTS Trim Tab WARNING Improper trim tab adjustment can cause difficult steering. A propeller will generate steering torque when the propeller shaft is not running parallel to the water’s surface. The trim tab is adjustable to compensate for this steering torque. IMPORTANT: A single trim tab adjustment will relieve steering effort under only one set of speed, outboard angle and load conditions. -
Page 52: Specifications
PRODUCT INFORMATION SPECIFICATIONS 200, 225, 250 (3.3 Liter) Models Displacement 200.1 cu. in. (3279 cc) Engine Type 90° V, 6 Cylinder, Two-Cycle, E-TEC Full Throttle Operating Range 200 HP – 4500 to 5800 RPM 225 HP – 4500 to 5800 RPM 250 HP –... - Page 53 SPECIFICATIONS Fuses P/N 967545 – Refer to FUSE on page 30 Fuel Filter P/N 502906 Battery Charging 50-Amp, Fully Regulated, Dual Isolated Gearcase – Lubricant Evinrude/Johnson HPF XR Gearcase Lubricant – Capacity L2 Gearcase (DHL, HSL, 225/250DHX) – 980 ml (33.1 fl. oz.) M2 Gearcase (Standard Rotation) –...
- Page 54 PRODUCT INFORMATION 250, 300 (3.4 Liter) Models Displacement 3441 cc (210 cu. in.) Engine Type 90° V, 6 Cylinder, Two-Cycle, E-TEC Full Throttle Operating Range 250 HP – 4500 to 6000 RPM 300 HP – 5000 to 6000 RPM Power 250 HP –...
- Page 55 SPECIFICATIONS Fuses P/N 967545 – Refer to FUSE on page 30 Fuel Filter P/N 502906 Battery Charging 50-Amp, Fully Regulated, Dual Isolated Gearcase – Lubricant Evinrude/Johnson HPF XR Gearcase Lubricant – Capacity L2 Gearcase (DHL, HSL, 225/250DHX) – 980 ml (33.1 fl. oz.) M2 Gearcase (Standard Rotation) –...
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Page 56: Product Warranty Information
No distributor, Dealer or any other person is authorized to make any affirmation, representation or warranty regarding Product other than those contained in this limited warranty and, if made, shall not be enforceable against BRP. BRP re- serves the right to modify this warranty at any time, being understood that such modification will not alter the warranty... - Page 57 In cases where the delivery date is not established to BRP’s satisfaction, the date of sale will be used to determine the warranty start date.
- Page 58 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the dealership level by discussing the issue with Dealer’s service manager or owner;...
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Page 59: California Emission Control Warranty Statement
WARRANTY STATEMENT Your Evinrude E-TEC outboard has a special environmental label required by the California Air Resources Board. The label has one, two, three, or four stars. A hangtag, provided with your outboard, describes the meaning of the star rating system. - Page 60 Select emission control parts of your Evinrude E-TEC outboard are warranted from the date of purchase by the first retail consumer or the date the product is first put to use, whichever occurs first, for a period of: 4 years, or for 250 hours of use, whichever occurs first.
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Page 61: Product Warranty Information
BRP will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow BRP to protect the safety of its products, its consum- ers, and the general public. - Page 62 Product other than those contained in this limited warranty and, if made, shall not be enforceable against BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the war- ranty conditions applicable to the Products sold while this warranty is in effect.
- Page 63 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the distributorship / dealership level by discussing the issue with Distributor's / Dealer's ser- vice manager or owner;...
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Page 64: Product Warranty Information
/ dealer at the time of sale, whether or not shipped with Product, bear the standard BRP limited warranty for Evinrude/Johnson Genuine Parts and accessories. See your authorized distributor / dealer for a full copy of such limited warranty. - Page 65 This warranty coverage is available only if each of the following conditions has been fulfilled: a. The Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distributor / dealer authorized to distribute Evinrude products in the country in which the sale occurred ("Distributor /Dealer"), b.
- Page 66 9. CONSUMER ASSISTANCE • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the authorized BRP distributorship / dealership level by discussing the issue with Distributor's / Dealer's service manager or owner;...
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Page 67: Readiness Test
READINESS TEST READINESS TEST The Operator’s Readiness Test..Did you read this Guide from front cover to rear cover? Are you ready to take responsibility for the safe operation of your boat and outboard? Do you understand all the safety precautions and instructions contained in this Guide? Do you understand that this Guide contains essential information to help prevent personal injury and damage to equipment? Are you ready to follow the recommendations in this Guide and take a boating safety course before you operate your... -
Page 68: Frequently Asked Questions
What fuel octane is recommended for my Evinrude E-TEC outboard? • Evinrude E-TEC outboards require a minimum octane of 87 (U.S.). Use of higher octane fuels is not harmful, but also not necessary. The use of alcohol-extended fuels is acceptable ONLY if the alcohol content does not exceed 10% eth- anol by volume;... -
Page 69: Change Of Address / Change Of Ownership
This notification is necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard is required. Outside the U.S. and Canada, this card should be sent to the Bombardier Recreational Products division where the outboard was registered. -
Page 71: Confirmation Of Receipt
The Dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand and agree to be bound with. I am also satisfied with the predelivery set-up and inspection of my Evinrude E-TEC outboard. I have also received a copy of the Operator’s Guide. Signature:...