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Wahoo 20
SELVA MARINE Wahoo 20 Manuals
Manuals and User Guides for SELVA MARINE Wahoo 20. We have
1
SELVA MARINE Wahoo 20 manual available for free PDF download: Service Manual
SELVA MARINE Wahoo 20 Service Manual (297 pages)
Brand:
SELVA MARINE
| Category:
Outboard Motor
| Size: 12 MB
Table of Contents
1 General Information
3
Important Information
2
Table of Contents
3
Gen Info
6
General Information
6
How to Use this Manual
6
Manual Format
6
Periodic Check and Adjustment
7
Symbol
7
Contents
7
Abbreviation
8
Sealant and Locking Agent Table
8
Safety While Working
9
Fire Prevention
9
Part, Lubricant, and Sealant
9
Self-Protection
9
Ventilation
9
Disassembly and Assembly
10
Good Working Practice
10
Identification
11
Model
11
Serial Number
11
Special Service Tool
12
Propeller Selection
17
Propeller Size
17
Selection
17
Predelivery Check
17
Checking the Engine Oil Level
18
Checking the Fuel System
18
Checking the Outboard Motor Mounting Height
18
Removing the Intake Silencer Protective Covering
18
Checking the Battery (Electric Starter Model)
19
Checking the Gear Oil Level
19
Setting the Remote Control Cable (Remote Control Model)
19
Checking the Gear Shift and Throttle Operation
20
Checking the Steering System
21
Checking the Power Tilt System (Power Tilt Model)
22
Checking the Tilt System (Manual Tilt Model)
22
Checking the Cooling Water Pilot Hole
23
Checking the Engine Start Button or Switch and Engine Stop Lanyard Switch
23
After Test Run
24
Break-In
24
Precaution When Transporting or Storing the Outboard Motor
24
Test Run
24
Specification
7
Spec Specification
27
General Specification
28
Specification
28
Fuel System
38
Electrical
39
Lower Unit
39
Power Unit
43
Fuel System
46
Lower Unit
47
Electrical
48
Dimension
51
Maintenance Specification
34
Power Unit
34
Tightening Torque
57
Specified Torque
57
General Torque
60
Chk Adj/Chk Adj
61
Chk Adj
62
Maintenance Interval Chart
62
Periodic Check and Adjustment
62
Fuel System
63
Checking the Fuel Joint and Fuel Hose (Fuel Joint-To-Carburetor)
63
Top Cowling
63
Checking the Top Cowling
63
Power Unit
64
Checking the Fuel Filter
64
Changing the Engine Oil
64
Checking the Engine Oil
64
Draining the Fuel
64
Replacing the Oil Filter
65
Checking the Spark Plug
66
Checking the Timing Belt
66
Checking the Thermostat
67
Checking the Cooling Water Passage
68
Control System
68
Adjusting the Throttle Cable (Tiller Handle Model)
68
Adjusting the Throttle Cable (Remote Control Model)
69
Adjusting the Throttle Link
70
Checking the Gear Shift Operation (Tiller Handle Model)
70
Checking the Gear Shift Operation (Remote Control Model)
71
Checking the Start-In-Gear Protection (Manual Starter Model)
72
Checking the Engine Idle Speed
72
Checking the Ignition Timing
73
Bracket Unit
74
Chk
74
Checking the Power Tilt Fluid Level
74
Checking the Steering Operation (Tiller Handle Model)
74
Checking the Tilt Operation (Manual Tilt Model)
74
Checking the Tilt Operation (Power Tilt Model)
74
Lower Unit
75
Changing the Gear Oil
75
Checking the Gear Oil
75
Checking the Lower Unit for Air Leakage
76
Checking the Propeller
76
General
77
Checking the Anode
77
Checking the Battery
78
Lubricating the Outboard Motor
79
Fuel Fuel System
81
Fuel
81
Fuel System
82
Hose Routing
82
Fuel Hose, Blowby Hose, and Cooling Water Hose
82
Fuel Filter
83
Checking the Fuel Filter Assembly
84
Checking the Fuel Joint
84
Fuel Pump
85
Checking the Fuel Pump
87
Disassembling the Fuel Pump
87
Checking the Diaphragm and Valve
88
Assembling the Fuel Pump
88
Carburetor Unit
90
Carburetor
91
Removing the Carburetor
93
Disassembling the Carburetor
93
Checking the Carburetor
93
Checking the Prime Start
94
Assembling the Carburetor
94
Installing the Carburetor
95
Adjusting the Pilot Screw
96
Powr Power Unit
98
Powr
98
Power Unit (Check and Adjustment)
100
Checking the Compression Pressure
100
Checking the Oil Pressure
100
Checking the Valve Clearance
101
Replacing the Timing Belt
102
Power Unit
100
Manual Starter (Manual Starter Model)
106
Disassembling the Manual Starter
108
Assembling the Manual Starter
109
Power Unit
112
Power Unit Assembly (Tiller Handle Model)
112
Power Unit Assembly (Remote Control Model)
114
Ignition Coil and Rectifier Regulator
116
CDI Unit and Junction Box (Manual Tilt Model)
117
CDI Unit and Junction Box (Power Tilt Model)
119
Bracket (Manual Starter Model)
121
Bracket (Electric Starter Model)
123
Throttle Cam
125
Removing the Power Unit
126
Timing Belt and Sprocket
128
Removing the Timing Belt and Sprocket
129
Checking the Timing Belt and Sprocket
130
Installing the Sprocket and Timing Belt
130
Cylinder Head
133
Removing the Cylinder Head
136
Disassembling the Cylinder Head
136
Checking the Cylinder Head
137
Checking the Valve Spring
137
Checking the Valve
138
Checking the Valve Guide
138
Replacing the Valve Guide
139
Checking the Valve Seat
139
Refacing the Valve Seat
140
Checking the Rocker Arm and Rocker Arm Shaft
142
Checking the Camshaft
142
Assembling the Cylinder Head
143
Installing the Cylinder Head
146
Checking the Oil Pump
146
Cylinder Block
148
Disassembling the Cylinder Block
150
Checking the Piston Diameter
151
Checking the Cylinder Bore
151
Checking the Piston Clearance
151
Checking the Piston Ring
152
Checking the Piston Ring End Gap
152
Checking the Piston Ring Groove
152
Checking the Piston Ring Side Clearance
153
Checking the Piston Pin Boss Bore
153
Checking the Piston Pin Diameter
153
Checking the Connecting Rod Small and Big End Inside Diameter
153
Checking the Connecting Rod Big End Side Clearance
154
Checking the Crankshaft
154
Checking the Crankpin Oil Clearance
154
Checking the Crankshaft Journal Oil Clearance
155
Selecting the Crankshaft Main Bearing
157
Assembling the Cylinder Block
157
Installing the Power Unit
160
Lowr Lower Unit
165
Lowr
165
Lower Unit
166
Removing the Lower Unit
169
Checking the Water Pump
170
Removing the Water Pump
170
Propeller Shaft Housing
171
Removing the Propeller Shaft Housing Assembly
172
Disassembling the Propeller Shaft Assembly
172
Disassembling the Propeller Shaft Housing Assembly
172
Checking the Propeller Shaft Housing
173
Checking the Propeller Shaft
173
Assembling the Propeller Shaft Assembly
173
Assembling the Propeller Shaft Housing
174
Drive Shaft and Lower Case
176
Removing the Drive Shaft, Drive Shaft Housing, and Shift Rod
177
Disassembling the Drive Shaft Housing
177
Disassembling the Forward Gear
177
Disassembling the Lower Case
178
Checking the Pinion and Forward Gear
178
Checking the Bearing
178
Checking the Drive Shaft
178
Checking the Shift Rod
178
Checking the Lower Case
178
Assembling the Lower Case
179
Assembling the Forward Gear
179
Assembling the Drive Shaft Housing
180
Installing the Shift Rod, Drive Shaft Housing, and Drive Shaft
180
Installing the Propeller Shaft Housing
181
Installing the Water Pump
181
Installing the Lower Unit
182
Shimming
185
Selecting the Pinion Shim
186
Selecting the Forward Gear Shim
186
Selecting the Reverse Gear Shim
187
Backlash
188
Measuring the Forward and Reverse Gear Backlash
188
Brkt Bracket Unit
192
Brkt
192
Tiller Handle (Tiller Handle Model)
194
Disassembling the Tiller Handle
196
Assembling the Tiller Handle
196
Bracket Unit
194
Friction Plate (Tiller Handle Model)
198
Disassembling the Friction Plate
199
Assembling the Friction Plate
199
Bottom Cowling
201
Upper Case and Steering Arm
204
Removing the Upper Case
208
Disassembling the Upper Case
208
Checking the Drive Shaft Bushing (L-Transom Model)
208
Disassembling the Exhaust Manifold, Oil Pan, and Exhaust Guide
208
Checking the Exhaust Manifold, Oil Pan, and Exhaust Guide
209
Checking the Oil Strainer
209
Assembling the Exhaust Guide, Oil Pan, and Exhaust Manifold
209
Assembling the Upper Case
210
Removing the Steering Arm
211
Installing the Steering Arm
211
Installing the Upper Case
212
Clamp Bracket and Swivel Bracket (Manual Tilt Model)
213
Clamp Bracket and Swivel Bracket (Manual Tilt Model)
215
Removing the Clamp Bracket
215
Disassembling the Swivel Bracket
215
Assembling the Swivel Bracket
216
Installing the Clamp Bracket
217
Clamp Bracket and Swivel Bracket (Power Tilt Model)
218
Removing the Power Tilt Unit
220
Removing the Clamp Bracket
220
Installing the Clamp Bracket
221
Installing the Power Tilt Unit
221
Power Tilt Motor (Power Tilt Model)
224
Disassembling the Power Tilt Motor
224
Checking the Power Tilt Motor
225
Checking the Brush Holder and Brush
226
Assembling the Power Tilt Motor
226
Disassembling the Gear Pump
231
Checking the Gear Pump
231
Checking the Valve Seal
231
Checking the Filter
232
Assembling the Gear Pump
232
Power Tilt Cylinder (Power Tilt Model)
234
Disassembling the Tilt Cylinder
236
Checking the Tilt Cylinder and Piston
236
Assembling the Tilt Cylinder
237
Bleeding the Power Tilt Unit
239
Power Tilt Electrical System (Power Tilt Model)
240
Checking the Fuse
240
Checking the Power Tilt Relay
241
Checking the Power Tilt Switch
242
Elec Electrical System
243
Elec
243
Electrical Component and Wiring Harness Routing
244
Top View
244
Bow View
246
Port View
250
Electrical System
244
Checking the Electrical Component
254
Measuring the Peak Voltage
254
Starter Motor (Electric Starter Model)
255
Starter Motor (Electric Starter Model)
257
Removing the Starter Motor
257
Checking the Starter Motor Operation
257
Checking the Starter Motor Pinion
257
Disassembling the Starter Motor
257
Checking the Starter Motor
257
Checking the Brush Holder and Brush
259
Assembling the Starter Motor
260
Installing the Starter Motor
261
Starting System
261
Checking the Fuse (Electric Starter Model)
261
Checking the Engine Start Button (Tiller Handle Model with Electric Starter)
261
Checking the Engine Start Switch (Remote Control Model)
262
Checking the Neutral Switch (Tiller Handle Model with Electric Starter)
262
Checking the Neutral Switch (Remote Control Model)
262
Checking the Starter Relay (Electric Starter Model)
264
Ignition and Ignition Control System
264
Checking the Ignition Spark
264
Checking the Spark Plug Cap
265
Checking the Ignition Coil
265
Checking the Pulser Coil
266
Checking the Charge Coil
266
Checking the Engine Stop Lanyard Switch (Tiller Handle Model)
267
Checking the Engine Stop Lanyard Switch (Remote Control Model)
267
Engine Electric Control System
268
Checking the CDI Unit
268
Checking the Thermoswitch
268
Checking the Oil Pressure Switch
269
Checking the Warning Indicator Assembly
271
Checking the Power Bobbin (for Prime Start)
272
Charging System (Electric Starter Model)
272
Checking the Lighting Coil
272
Checking the Rectifier Regulator
273
Trbl Shtg
275
Troubleshooting the Outboard Motor
276
Troubleshooting the Lower Unit
284
Wiring Diagram
290
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