JLG 1200SJP Operation And Safety Manual
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JLG 1200SJP Operation And Safety Manual

Boom lift models
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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
1200SJP
1350SJP
3121141
ANSI
®
September 11, 2014

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Summary of Contents for JLG 1200SJP

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models 1200SJP 1350SJP 3121141 ANSI ® September 11, 2014...
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI- IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE BACKGROUND. RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY. – JLG Lift – 3121141...
  • Page 5 Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 6 Revised - April 11, 2007 Revised - June 19, 2008 Revised - November 19, 2009 Revised - August 30, 2010 Revised - November 3, 2010 Revised - June 2, 2011 Revised - September 20, 2012 – JLG Lift – 3121141...

  • Page 7: Table Of Contents

    Function Check........2-5 Shutdown Procedure ......4-5 3121141 – JLG Lift –...
  • Page 8 Tie Down......... 4-15 4.14 STOWING THE JIB FOR TRANSPORT ....4-15 – JLG Lift – 3121141...
  • Page 9 Wheel Installation ....... 6-29 SUPPLEMENTAL INFORMATION ..... 6-30 SECTION - 7 - INSPECTION AND REPAIR LOG 3121141 – JLG Lift –...
  • Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This Page Left Blank Intentionally. – JLG Lift – 3121141...
  • Page 11 4-10. Decal Location Sheet 4 of 5......4-21 4-11. Decal Location Sheet 5 of 5......4-22 3121141 – JLG Lift –...
  • Page 12 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE This Page Left Blank Intentionally. – JLG Lift – 3121141...
  • Page 13 Wheel Torque Chart....... . .6-30 Inspection and Repair Log......7-1 3121141 – JLG Lift –...
  • Page 14 LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE This Page Left Blank Intentionally. viii – JLG Lift – 3121141...

  • Page 15: Section 1 - Safety Precautions

    JLG Industries, Inc. completed under the supervision of an experienced and quali- fied operator.

  • Page 16: Workplace Inspection

    JLG. unit. • Before operation, check work area for overhead hazards such •...

  • Page 17: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 18: Trip And Fall Hazards

    • Persons under the influence of drugs or alcohol or who are subject to seizures, dizziness or loss of physical control must not operate this machine. – JLG Lift – 3121141...

  • Page 19: Electrocution Hazards

    • Keep both feet firmly positioned on the platform floor at all times. Never position ladders, boxes, steps, planks, or similar items on unit to provide additional reach for any purpose. • Keep oil, mud, and slippery substances cleaned from footwear and the platform floor. 3121141 – JLG Lift –...
  • Page 20 • Allow for machine movement and electrical line swaying. 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. – JLG Lift – 3121141...

  • Page 21: Tipping Hazards

    • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. 3121141 – JLG Lift –...
  • Page 22 Keep all loads within the confines of the platform, mph (12.5 m/s). Refer to Table 1-2, Beaufort Scale (For Refer- unless authorized by JLG. ence Only). • Keep the chassis of the machine a minimum of 2 ft. (0.6m) •...
  • Page 23 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. 3121141 – JLG Lift –...

  • Page 24: Crushing And Collision Hazards

    • Use the boom functions, not the drive function, to position the boom or platform. Position barricades on floor if necessary. platform close to obstacles. • Always post a lookout when driving in areas where vision is obstructed. 1-10 – JLG Lift – 3121141...

  • Page 25: Towing, Lifting, And Hauling

    • DO NOT attempt to repair or tighten any hydraulic hoses or fit- tings while the machine is powered on or when the hydraulic system is under pressure. • Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components. 3121141 – JLG Lift – 1-11...
  • Page 26 • Never attempt to move heavy parts without the aid of a mechanical device. Do not allow heavy objects to rest in an unstable position. Ensure adequate support is provided when raising components of the machine. 1-12 – JLG Lift – 3121141...

  • Page 27: Battery Hazards

    • Avoid overfilling the battery fluid level. Add distilled water to terminals. batteries only after the batteries are fully charged. • Always wear hand, eye, and face protection when servicing batteries. Ensure that battery acid does not come in contact with skin or clothing. 3121141 – JLG Lift – 1-13...
  • Page 28 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 – JLG Lift – 3121141...

  • Page 29: Section 2. User Responsibilities, Machine Preparation, And Inspection

    4. Use of approved fall protection device. site. 5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc- tion. 3121141 – JLG Lift –...

  • Page 30: 2.2 Preparation, Inspection, And Maintenance

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-QUALIFIED SERVICE TECHNICIAN AS A The following table covers the periodic machine inspections and PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL maintenance required by JLG Industries, Inc.
  • Page 31 At intervals as specified in the Service and Maintenance Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121141 – JLG Lift –...

  • Page 32: Pre-Start Inspection

    4. Operators and Safety Manuals – Make sure a copy of the Operator and Safety Manual, EMI Safety Manual (Domestic only), and ANSI Manual of Responsibilities (Domestic only) is enclosed in the weather resistant storage container. – JLG Lift – 3121141...

  • Page 33: Function Check

    2. Check the Boom Control System. Refer to Boom Control Sys- tem Check Procedure below. 3. From the platform control console: a. Ensure that the control console is firmly secured in the proper location; 3121141 – JLG Lift –...

  • Page 34: Boom Control System Check Procedure

    If the boom does not stop on the correct stripe, Perform the following check with no load (personnel or material) the system must be repaired by JLG authorized Service Per- in the platform from the ground control station. sonnel before the machine can be used.
  • Page 35 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 3121141 – JLG Lift –...
  • Page 36 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-2. Daily Walk-Around Inspection - Sheet 1 of 3 – JLG Lift – 3121141...

  • Page 37: General

    11. Steering Spindles and Sensors - See Inspection Note. in working condition. 2. Platform & Ground Control Consoles - Switches and levers return to neutral, decals/placards secure and legible, control markings legible. Figure 2-3. Daily Walk-Around Inspection - Sheet 2 of 3 3121141 – JLG Lift –...
  • Page 38 12. Horizontal and Capacity Limit Switches - Switches oper- 14. Platform Rotator - See Inspection Note. ate properly. 15. Jib Rotator - See Description. 13. Main Hydraulic Pump - See Inspection Note. Figure 2-4. Daily Walk-Around Inspection - Sheet 3 of 3 2-10 – JLG Lift – 3121141...

  • Page 39: Oscillating Axle Lockout Test (If Equipped)

    12" [30.4 cm] on the1350SJP or 24" [60.9 cm] on to release cylinders. The lockout cylinders should release the 1200SJP) and drive is selected. and allow the wheel to rest on ground. 8. Repeat the procedure for the right oscillation cylinder check-...
  • Page 40 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-12 – JLG Lift – 3121141...

  • Page 41: Section 3 - Machine Controls And Indicators

    TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE Provides extension and retraction of the boom when posi- OFF POSITION WHEN RELEASED. tioned to IN or OUT. 3121141 – JLG Lift –...
  • Page 42 6. Platform/Ground Select Switch 7. Hourmeter 8. Power/Emergency Stop 9. Engine Start/Auxiliary Power Engine Start/Auxiliary Power/Function Enable 10. Articulating Jib 11. Platform Leveling Override 12. Platform Rotate 13. Jib Swing 1706911 A Figure 3-1. Ground Control Station – JLG Lift – 3121141...
  • Page 43 Registers the amount of time the machine has been in use, with engine running. By connecting into the oil pressure cir- cuit of the engine, only engine run hours are recorded. The hourmeter registers up to 9,999.9 hours and cannot be reset. 3121141 – JLG Lift –...
  • Page 44 13. Jib Rotate ning. If equipped, the enable switch must be held A three position switch permits rotation of the jib and plat- "DOWN" to enable all boom controls when the form. engine is running. – JLG Lift – 3121141...

  • Page 45: Ground Control Indicator Panel

    Figure 3-2. Ground Control Indicator Panel Indicates which capacity range is selected. This capacity can 1. Battery Charging Indicator only be selected at the platform control console. Indicates a problem in the battery or charging circuit, and service is required. 3121141 – JLG Lift –...

  • Page 46: Platform Station

    If the indicator remains lit, OFF OR NEUTRAL POSITION WHEN RELEASED. a boom control system fault or failure has been detected. If a failure is discovered, the system must be repaired by JLG 1. Power/Emergency Stop authorized service personnel before the machine can be used.
  • Page 47 1000 lb. (454 kg for ANSI markets and 450 kg for CE and Aus- backward. The controller is ‘ramped’ to allow variable drive tralia markets) capacity restriction. speed. Steering is controlled by a thumb operated switch on top of the joystick. 3121141 – JLG Lift –...
  • Page 48 16. Main Lift / Swing 20. Horn 4. Drive Orientation Override 9. Soft Touch Override 13. Platform Rotate 17. Drive Speed / Torque Select 21. Indicator Panel 5. Drive/Steer Figure 3-3. Platform Control Console - Prior to S/N 79596 – JLG Lift – 3121141...
  • Page 49 16. Main Lift / Swing 20. Horn 4. Drive Orientation Override 9. Soft Touch Override 13. Platform Rotate 17. Drive Speed / Torque Select 21. Indicator Panel 5. Drive/Steer Figure 3-4. Platform Control Console - S/N 79596 to 93078 3121141 – JLG Lift –...
  • Page 50 21. Indicator Panel 4. Drive Orientation Override 9. Soft Touch Override 14. Jib Stow Override 18. Steer Select 22. Boom Control Select 5. Drive/Steer 10. Jib Swing Figure 3-5. Platform Control Console - w/Boom Control Select 3-10 – JLG Lift – 3121141...
  • Page 51 Creep Mode. that caused the shutdown situation. 13. Platform Rotate This switch allows the operator to rotate the basket to the left or right. 3121141 – JLG Lift – 3-11...
  • Page 52 Push forward to lift up, pull backward to and the drive motors in maximum displacement. lift down. Move right to swing right, move left to swing left. 3-12 – JLG Lift – 3121141...
  • Page 53 “coordinated” steering. In this mode the front grade. and rear axles steer in the opposite directions to produce the 20. Horn tightest turning circle for maneuvering in confined areas. If pressed, this switch supplies power to the horn. 3121141 – JLG Lift – 3-13...
  • Page 54 When the Boom Control is positioned to Auto- a different function or select the automatic position. matic, lift and telescope movements are coordi- nated by the JLG control system and the NOTE: Depending upon the angle of the chassis and the angle of the...

  • Page 55: Platform Control Indicator Panel

    1. Level System Fault Indicator of the operating envelope for the selected capacity. Indicates a fault in the electronic leveling system. The fault indicator will flash and an alarm sound. All functions will 3121141 – JLG Lift – 3-15...
  • Page 56 8. Fuel Level 13. Axles Set 4. Platform Capacity 9. Creep Speed 14. Boom Control System Warning 5. Tilt Alarm Warning 10. System Distress Figure 3-6. Platform Control Indicator Panel - Prior to S/N 79596 3-16 – JLG Lift – 3121141...
  • Page 57 8. Fuel Level 13. Axles Set 4. Platform Capacity 9. Creep Speed 14. Boom Control System Warning 5. Tilt Alarm Warning 10. System Distress Figure 3-7. Platform Control Indicator Panel - S/N 79596 to Present 3121141 – JLG Lift – 3-17...
  • Page 58 Indicates the glow plugs are operating. After turning on igni- FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY tion, wait until light goes out before cranking engine. OPERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOTTOM. 3-18 – JLG Lift – 3121141...
  • Page 59 10. System Distress Indicator The light indicates that the JLG Control System has detected a malfunction and a Diagnostic Trouble Code has been set in the system memory. Refer to the Service Manual for instruc- tions concerning the trouble codes and trouble code retrieval.
  • Page 60 If a When the boom is swung beyond the rear drive tires or fur- failure is discovered, the system must be repaired by JLG ther in either direction, the Drive Orientation indicator will authorized service personnel before the machine can be illuminate when the drive function is selected.

  • Page 61: Section 4 - Machine Operation

    4. All machine systems are functioning properly. ator in the platform be unable to do so. 5. Proper tire pressure. 6. Machine is as originally equipped from JLG. 3121141 – JLG Lift –...

  • Page 62: Controlled Arc

    (i.e. If you start at 70% boom extension, you will end up at approximately 70% boom extension no matter where you stop in the arc). This means that when lifting down, telescope in – JLG Lift – 3121141...

  • Page 63: Envelope Tracking

    The boom control system sensors sense the distance the platform boom control system to reduce machine motions. is extended from the turntable, allowing higher swing speeds with the boom retracted and gradually slower swing speeds as the boom is extended. 3121141 – JLG Lift –...

  • Page 64: Stability

    ATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE. selected capacity range. NOTE: Operation in the 1000 lb. (454 kg for ANSI markets and 450 kg for CE and Australia markets) envelope requires the jib to be fixed in the centered position. – JLG Lift – 3121141...

  • Page 65: Engine Operation

    Refer to Engine Manufacturer’s manual for detailed information. ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING ANY LOAD. 2. After engine has had sufficient time to warm up, shut engine off. 3121141 – JLG Lift –...

  • Page 66: Fuel Reserve / Shut-Off System

    The Fuel Shutoff System monitors the fuel in the tank and senses more fuel available. when the fuel level is getting low. The JLG Control System auto- matically shuts the engine down before the fuel tank is emptied unless the machine is set up for Engine Restart.
  • Page 67 SECTION 4 - MACHINE OPERATION Figure 4-1. Position of Least Forward Stability 3121141 – JLG Lift –...

  • Page 68: Traveling (Driving)

    GRADES EXCEEDING THOSE SPECIFIED ON THE SERIAL NUMBER PLATE. DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES. USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED. Figure 4-2. Position of Least Backward Stability – JLG Lift – 3121141...

  • Page 69: Traveling Forward And Reverse

    Drive/Steer in the opposite direction from the movement of the controls. If the indicator is illuminated, operate the Drive function in the following manner: 3121141 – JLG Lift –...
  • Page 70 SECTION 4 - MACHINE OPERATION Figure 4-3. Grade and Side Slopes 4-10 – JLG Lift – 3121141...

  • Page 71: Platform

    IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMERGENCY STOP SWITCH TO STOP THE MACHINE. 3121141 – JLG Lift – 4-11...

  • Page 72: Swinging The Boom

    The telescope function is not operable beyond the transport position if the axles are not fully extended. To extend or retract the main boom, use the Telescope Control Switch to select In or Out movement. 4-12 – JLG Lift – 3121141...

  • Page 73: 4.11 Emergency Towing

    DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS ENGAGED. 1. Retract, lower and position boom in travel position; lock turntable. Figure 4-4. Drive Disconnect Hub 3. Reconnect the drive hubs by inverting the disconnect cap when towing is complete. 3121141 – JLG Lift – 4-13...

  • Page 74: 4.12 Shut Down And Park

    Lifting 1. Drive machine to a reasonably well protected area. 1. Call JLG Industries or weigh the individual unit to find out 2. Ensure boom is lowered over rear drive axle. the Gross Vehicle Weight. 3. Push in the Emergency Stop at Platform Controls.

  • Page 75: Tie Down

    2. Remove all loose items from the machine. platform are in the stowed position under the boom. 3. Secure the chassis and the platform using straps or chains of adequate strength and attached to the designated tie down points. 3121141 – JLG Lift – 4-15...
  • Page 76 SECTION 4 - MACHINE OPERATION Figure 4-5. Lifting and Tie Down Chart - Sheet 1 of 2 4-16 – JLG Lift – 3121141...
  • Page 77 SECTION 4 - MACHINE OPERATION Figure 4-6. Lifting and Tie Down Chart - Sheet 2 of 2 3121141 – JLG Lift – 4-17...
  • Page 78 SECTION 4 - MACHINE OPERATION Figure 4-7. Decal Location Sheet 1 of 5 4-18 – JLG Lift – 3121141...
  • Page 79 SECTION 4 - MACHINE OPERATION Figure 4-8. Decal Location Sheet 2 of 5 3121141 – JLG Lift – 4-19...
  • Page 80 SECTION 4 - MACHINE OPERATION Figure 4-9. Decal Location Sheet 3 of 5 4-20 – JLG Lift – 3121141...
  • Page 81 SECTION 4 - MACHINE OPERATION Figure 4-10. Decal Location Sheet 4 of 5 3121141 – JLG Lift – 4-21...
  • Page 82 SECTION 4 - MACHINE OPERATION Figure 4-11. Decal Location Sheet 5 of 5 4-22 – JLG Lift – 3121141...
  • Page 83 1704277 1704277 1704277 1704277 1704277 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 17055515 1705514 3251243 3251243 3251243 3251243 3251243 3251243 3251243 1705337 1705337 1705342 1705904 1705337 1705341 1705338 1705507 1705906 1705916 1705505 1705493 3121141 – JLG Lift – 4-23...
  • Page 84 1700584 1700584 1700584 1700584 1700584 1706751 1706751 1706751 1706751 1706751 1706751 1706751 1705868 1705868 1705868 1705868 1705868 1705868 1705868 1705351 1705351 1705430 1705905 1705910 1705429 1705426 1701505 1701505 1701505 1701505 1701505 1701505 1701505 1701505 4-24 – JLG Lift – 3121141...
  • Page 85 Japan Spanish 0274722-7 0274723-7 0274724-7 0274725-7 0274727-7 0274728-8 0274729-7 0274726-8 1704972 1704972 1706060 1706059 1706063 1706064 1706098 1704972 1705511 1705511 1705511 1705511 1705511 1705511 1705511 1705511 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701501 3121141 – JLG Lift – 4-25...
  • Page 86 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend - Prior to S/N 0300141473 English/ Item # ANSI Korean Chinese Portuguese French/English CE/Australian Japan Spanish 0274722-7 0274723-7 0274724-7 0274725-7 0274727-7 0274728-8 0274729-7 0274726-8 4-26 – JLG Lift – 3121141...
  • Page 87 1704277 1704277 1704277 1704277 1704277 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 17055515 1705514 3251243 3251243 3251243 3251243 3251243 3251243 3251243 1705337 1705337 1705342 1705904 1705337 1705341 1705338 1001117035 1705906 1705916 1705505 1705493 3121141 – JLG Lift – 4-27...
  • Page 88 1001122381 1705468 1001122382 1001131269 1700584 1706751 1706751 1706751 1706751 1706751 1706751 1706751 1705868 1705868 1705868 1705868 1705868 1705868 1705868 1705351 1705351 1705430 1705905 1705910 1705429 1705426 1701505 1701505 1701505 1701505 1701505 1701505 1701505 1701505 4-28 – JLG Lift – 3121141...
  • Page 89 Japan Spanish 0274722-B 0274723-B 0274724-B 0274725-B 0274727-B 0274728-B 0274729-B 0274726-B 1704972 1704972 1706060 1706059 1706063 1706064 1706098 1704972 1705511 1705511 1705511 1705511 1705511 1705511 1705511 1705511 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701501 3121141 – JLG Lift – 4-29...
  • Page 90 SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend - S/N 0300141473 to Present English/ Item # ANSI Korean Chinese Portuguese French/English CE/Australian Japan Spanish 0274722-B 0274723-B 0274724-B 0274725-B 0274727-B 0274728-B 0274729-B 0274726-B 4-30 – JLG Lift – 3121141...

  • Page 91: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 92: Platform Or Boom Caught Overhead

    4. From the ground control position, use the Auxiliary Power System to carefully raise the boom off the object. 5. Once clear, restart the engine and return the platform to the ground. 6. Inspect the machine for damage before continued use of the machine. – JLG Lift – 3121141...

  • Page 93: Section 6 - General Specifications & Operator Maintenance

    75 ft. (22.9 m) 1350SJP 80 ft. (24.4 m) Max.Horizontal Platform Reach (Restricted) 1200SJP 65 ft. (19.8 m) 1350SJP 70 ft. (21.3 m) JibPLUS Length 8ft. (2.44m) Horizontal Motion 180° working, 244° stowed Vertical Motion 130° (+75/-55) 3121141 – JLG Lift –...

  • Page 94: Dimensional Data

    Ground Clearance (Chassis) 25.5 in. (64.7 cm) Max.Horizontal Platform Reach (Restricted) 1200SJP 65 ft. (19.8 m) 1350SJP 70 ft. (21.3 m) JibPLUS Length 8ft. (2.44m) Horizontal Motion 180° working, 244° stowed Vertical Motion 130° (+75/-55) – JLG Lift – 3121141...

  • Page 95: Chassis

    25,000 lbs. (11,340 kg) 1350SJP 26,250 lbs. (11,907 kg) Max Ground Bearing Pressure 1200SJP 100 psi (7.03 kg/cm 1350SJP 105 psi (7.38 kg/cm Maximum Drive Speed 3.25 mph (5.2 kph) Max. Hydraulic System Pressure 4600 psi (317 Bar) 3121141 – JLG Lift –...

  • Page 96: Tires

    Cooling System 5 Quarts (4.5 L) w/Filter 11 Quarts (10.5 L) Total Capacity 16 Quarts (15 L) Average Fuel Consumption 1.1 gph (4.1 lph) Idle Engine RPM 1200 Mid Engine RPM 1800 High Engine RPM 2475 – JLG Lift – 3121141...

  • Page 97: To Present

    1200 Total Capacity 16 Quarts (15 L) Mid Engine RPM 1800 Average Fuel Consumption 1.1 gph (4.1 lph) Max. High Engine RPM 2500 Idle Engine RPM 1200 Mid Engine RPM 1800 High Engine RPM 2475 3121141 – JLG Lift –...

  • Page 98: Engine Data - Caterpillar

    When temperatures remain consistently below 20 degrees F. (-7 degrees C.), JLG Industries recommends the use of Mobil DTE13. Aside from JLG recommendations, it is not advisable to mix oils of differ- ent brands or types, as they may not contain the same required addi- tives or be of comparable viscosities.
  • Page 99 2700 at 100° C 6.6 cSt at 40° C 55 cSt at 100° F 169 SUS at 100° C 9.3 cSt at 210° F 48 SUS Viscosity Index cp at -20° F 6,200 Viscosity Index 3121141 – JLG Lift –...
  • Page 100 46 cSt (215SUS) Weight 7.64 lb. per gal. (0.9 kg per liter) at 65° C (150° F) 22 cSt (106SUS) Viscosity Viscosity Index at 40° C 45 cSt at 100° C 8.0 cSt Viscosity Index – JLG Lift – 3121141...
  • Page 101 Pour Point -76°F (-60°C) Flash Point 217°F (103°C) Viscosity at 40° C 25.8 cSt at 100° C 9.3 cSt Viscosity Index NOTE: Mobil/Exxon recommends that this oil be checked on a yearly basis for viscosity. 3121141 – JLG Lift –...

  • Page 102: Major Component Weights

    11100 5035 Lift Cylinder 1350 Tele Cylinder 1322 1200 Tele Cylinder 1170 Jib Cylinder Axle Oscillation Cylinder Axle Extend Cylinder Level Cylinder Platform 36 x 96 Platform 36 x 72 1350 Counterweight 8500 3856 6-10 – JLG Lift – 3121141...
  • Page 103 ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10° F(-23° C) GRADE WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY FUEL AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20° F(-29° C) WITH PACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR KEROSENE -30°...
  • Page 104 (HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS AMBIENT AIR THE ADDITION OF A HYDRAULIC TEMPERATURE OIL COOLER (CONSULT JLG SERVICE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS NOTE: AMBIENT AIR TEMPERATURES 110°...
  • Page 105 ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10 F(-23 C) WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20 F(-29 C) PACKAGE (IE. ENGINE BLOCK HEATER, BATTERY WARMER AND...
  • Page 106 (HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC AMBIENT AIR OIL COOLER (CONSULT JLG SERVICE TEMPERATURE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS AMBIENT AIR TEMPERATURES 110°...
  • Page 107 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-5. Lubrication and Maintenance Point Location 3121141 – JLG Lift – 6-15...

  • Page 108: Operator Maintenance

    DITIONS. FOR MACHINES USED IN MULTI-SHIFT OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CONDITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORDINGLY. NOTE: It is recommended as a good practice to replace all filters at the same time. 6-16 – JLG Lift – 3121141...
  • Page 109 Lube - GL-5 Lube - DTE24 Interval - Check level every 150 hrs/Change every 1200 Interval - Check level every 150 hrs/Change every 1200 hours of operation. Fill to cover ring gear. hours of operation. 3121141 – JLG Lift – 6-17...
  • Page 110 Comments - Place Fill port at 12 o’clock position and Check Interval - Change after first 150 hours then every 1200 port at 8 o’clock position. Pour lubricant into fill port until it hours of operation just starts to flow out of check port. 6-18 – JLG Lift – 3121141...
  • Page 111 Comments - Place Fill port at 12 o’clock position and Check thereafter or as indicated by condition indicator. port at 3 o’clock position. Pour lubricant into fill port until it just starts to flow out of check port. 3121141 – JLG Lift – 6-19...
  • Page 112 Lube Point(s) - Fill Cap Remove and clean at time of hydraulic oil change. Capacity - 55 gallons (208 liters) Tank Lube - HO Interval - Check level daily. Change every 2 years or 1200 hours of operation. 6-20 – JLG Lift – 3121141...
  • Page 113 16 Quarts (15 L) Total Capacity mark on dipstick. Lube - EO Interval - Check level daily; change every 500 hours or six months, whichever comes first. Adjust final oil level by mark on dipstick. 3121141 – JLG Lift – 6-21...
  • Page 114 MINIMUM LEVEL OIL MAXIMUM OIL COLD LEVEL MAXIMUM LEVEL OIL COLD NOTE: Hot oil checks should be made a period of 5 minutes after the engine has been shut down. Figure 6-6. Deutz 2011 Engine Dipstick 6-22 – JLG Lift – 3121141...
  • Page 115 B. Fuel Filter - Deutz TCD2.9 Lube Point(s) - Replaceable Element Lube Point(s) - Replaceable Element Interval - Every year or 600 hours of operation Interval - Every year or 600 hours of operation 3121141 – JLG Lift – 6-23...
  • Page 116 12. Fuel Pre-Filter TCD2.9 Lube Point(s) - Replaceable Element Interval - Drain water daily; Change every year or 600 hours of operation Lube Point(s) - Replaceable Element Interval - Every year or 600 hours of operation 6-24 – JLG Lift – 3121141...
  • Page 117 Interval - Every year or 600 hours of operation Lube - EO Interval - Check level daily; change every 150 hours or three months, whichever comes first. Adjust final oil level by mark on dipstick. 3121141 – JLG Lift – 6-25...
  • Page 118 Interval - Every 6 months or 300 hours of operation or as Lube - Anti-Freeze indicated by the condition indicator Interval - Check level daily; change every 1000 hours or 2 years, whichever comes first. 6-26 – JLG Lift – 3121141...
  • Page 119 600 hours of operation thereafter Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indi- cated by the condition indicator Comments - Check Dust Valve daily 3121141 – JLG Lift – 6-27...

  • Page 120: Tires & Wheels

    The air pressure for pneumatic tires must be equal to the air pres- sure that is stenciled on the side of the JLG product or rim decal Tire Replacement for safe and proper operational characteristics.

  • Page 121: Wheel Replacement

    Over-tightening will result in breaking the ing the recommended sequence, tighten nuts per wheel studs or permanently deforming the mounting stud holes in the torque chart. wheels. The proper procedure for attaching wheels is as follows: 3121141 – JLG Lift – 6-29...

  • Page 122: Supplemental Information

    The vibration total value to which the hand-arm system is sub- jected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is sub- jected does not exceed 0,5 m/s 6-30 – JLG Lift – 3121141...

  • Page 123: Section 7 - Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1. Inspection and Repair Log Date Comments 3121141 – JLG Lift –...
  • Page 124 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3121141...
  • Page 128 1 JLG Drive McConnellsburg PA. 17233-9533 (717) 485-5161 3121141 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu...

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