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Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models 1200SJP 1350SJP ANSI 3121141 October 7, 2013 ®...
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The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
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INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES MAY RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 3121141...
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• Product Safety Publica- THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- tions • Questions Regarding Spe- TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED cial Product Applications JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- • Current Owner Updates RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS •...
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Revised - April 11, 2007 Revised - June 19, 2008 Revised - November 19, 2009 Revised - August 30, 2010 Revised - November 3, 2010 Revised - June 2, 2011 Revised - September 20, 2012 – JLG Lift – 3121141...
If there are any questions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“ JLG”). • Do not operate this machine until complete training is per- formed by authorized persons.
JLG. • Avoid any buildup of debris on the platform floor. Keep • Do not operate the machine in hazardous environments mud, oil, grease, and other slippery substances from foot- unless approved for that purpose by JLG.
• Do not carry materials directly on platform railing. Contact yard anchorage point. Attach only one (1) lanyard per lan- JLG for approved material handling accessories. yard anchorage point. • When two or more persons are in the platform, the opera- tor shall be responsible for all machine operations.
• Keep both feet firmly positioned on the platform floor at all times. Never use ladders, boxes, steps, planks, or similar items on platform to provide additional reach. • Never use the boom assembly to enter or leave the plat- form. – JLG Lift – 3121141...
50,000 volts. One foot additional clearance is required for • Allow for machine movement and electrical line swaying. every additional 30,000 volts or less. 3121141 – JLG Lift –...
DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE. – JLG Lift – 3121141...
Increase of the area exposed to the wind will decrease stability. • Do not increase the platform size with unauthorized deck • During operation, keep all body parts inside platform rail- extensions or attachments. ing. 3121141 – JLG Lift –...
Disconnect power to overhead cranes. • Warn personnel not to work, stand, or walk under a raised boom or platform. Position barricades on floor if neces- sary. – JLG Lift – 3121141...
• When performing welding or metal cutting operations, • Charge batteries only in a well ventilated area. precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter. 3121141 – JLG Lift –...
13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. 1-10 – JLG Lift – 3121141...
4. Use of approved fall protection device. or the job site. 5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal- function. 3121141 – JLG Lift –...
JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-QUALIFIED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED The following table covers the periodic machine inspections THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT and maintenance required by JLG Industries, Inc. Consult MODEL.
Preventative Maintenance At intervals as specified in the Service and Main- Owner, Dealer, or User Qualified JLG Service and Maintenance tenance Manual. Mechanic Manual NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121141 – JLG Lift –...
12. Boom Control System Check - Perform a check of the 4. Operators and Safety Manuals – Make sure a copy of boom control system as specified in this section. the Operator and Safety Manual, EMI Safety Manual (Domestic only), and ANSI Manual of Responsibilities – JLG Lift – 3121141...
2. Check the Boom Control System. Refer to Boom Control System Check Procedure below. 3. From the platform control console: a. Ensure that the control console is firmly secured in the proper location; 3121141 – JLG Lift –...
If the boom does not stop on the correct Perform the following check with no load (personnel or mate- stripe, the system must be repaired by JLG authorized rial) in the platform from the ground control station. Service Personnel before the machine can be used.
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 3121141 – JLG Lift –...
3. Place the Drive control lever to the forward position and carefully drive machine up ascension ramp until left front wheel is on top of block. 4. Carefully extend the boom just enough to get it out of the transport position. 3121141 – JLG Lift – 2-11...
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-12 – JLG Lift – 3121141...
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON- Provides extension and retraction of the boom when TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM positioned to IN or OUT. MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED. 3121141 – JLG Lift –...
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Registers the amount of time the machine has been in use, with engine running. By connecting into the oil pressure circuit of the engine, only engine run hours are recorded. The hourmeter registers up to 9,999.9 hours and cannot be reset. 3121141 – JLG Lift –...
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13. Jib Rotate is not running. If equipped, the enable switch must be held A three position switch permits rotation of the jib and "DOWN" to enable all boom controls when the platform. engine is running. – JLG Lift – 3121141...
Indicates which capacity range is selected. This capac- 1. Battery Charging Indicator ity can only be selected at the platform control console. Indicates a problem in the battery or charging circuit, and service is required. 3121141 – JLG Lift –...
WHEN RELEASED. has been detected. If a failure is discovered, the system must be repaired by JLG authorized service personnel 1. Power/Emergency Stop before the machine can be used. A two-position red mushroom shaped switch furnishes 9.
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1000 lb. (454 kg for ANSI markets and backward. The controller is ‘ramped’ to allow variable 450 kg for CE and Australia markets) capacity restric- drive speed. tion. Steering is controlled by a thumb operated switch on top of the joystick. 3121141 – JLG Lift –...
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Creep Mode. the obstacle that caused the shutdown situation. 13. Platform Rotate This switch allows the operator to rotate the basket to the left or right. 3121141 – JLG Lift – 3-11...
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Move right to swing right, move left to by leaving the engine at mid speed and the drive motors swing left. in maximum displacement. 3-12 – JLG Lift – 3121141...
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In this mode the front and rear axles steer in descending a grade. the opposite directions to produce the tightest turning 20. Horn circle for maneuvering in confined areas. If pressed, this switch supplies power to the horn. 3121141 – JLG Lift – 3-13...
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Automatic, lift and telescope movements are matic position. coordinated by the JLG control system and the automatic platform leveling feature is NOTE: Depending upon the angle of the chassis and the angle of...
Indicates a fault in the electronic leveling system. The out of the operating envelope for the selected capacity. fault indicator will flash and an alarm sound. All func- tions will default to creep if the boom is extended past 3121141 – JLG Lift – 3-15...
8. Fuel Level 13. Axles Set 4. Platform Capacity 9. Creep Speed 14. Boom Control System Warning 5. Tilt Alarm Warning 10. System Distress Figure 3-7. Platform Control Indicator Panel - S/N 79596 to Present 3121141 – JLG Lift – 3-17...
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Indicates the glow plugs are operating. After turning on FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN ignition, wait until light goes out before cranking engine. SWITCH ONLY OPERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOT- TOM. 3-18 – JLG Lift – 3121141...
10. System Distress Indicator The light indicates that the JLG Control System has detected a malfunction and a Diagnostic Trouble Code has been set in the system memory. Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval.
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If a failure is discovered, the system further in either direction, the Drive Orientation indicator must be repaired by JLG authorized service personnel will illuminate when the drive function is selected. This is before the machine can be used.
Swing, and are to be used in an emergency to lower the plat- form to the ground should the operator in the platform be 4. All machine systems are functioning properly. unable to do so. 5. Proper tire pressure. 6. Machine is as originally equipped from JLG. 3121141 – JLG Lift –...
(i.e. If you start at 70% boom exten- sion, you will end up at approximately 70% boom extension no matter where you stop in the arc). This means that when – JLG Lift – 3121141...
The boom control system sensors sense the distance the cally by the boom control system to reduce machine platform is extended from the turntable, allowing higher motions. swing speeds with the boom retracted and gradually slower swing speeds as the boom is extended. 3121141 – JLG Lift –...
MACHINE OR OPERATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE. NOTE: Operation in the 1000 lb. (454 kg for ANSI markets and 450 kg for CE and Australia markets) envelope requires the jib to be fixed in the centered position. – JLG Lift – 3121141...
ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED Refer to Engine Manufacturer’s manual for detailed informa- BEFORE APPLYING ANY LOAD. tion. 2. After engine has had sufficient time to warm up, shut engine off. 3121141 – JLG Lift –...
The Fuel Shutoff System monitors the fuel in the tank and senses more fuel available. when the fuel level is getting low. The JLG Control System auto- matically shuts the engine down before the fuel tank is emptied unless the machine is set up for Engine Restart.
MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON THE SERIAL NUMBER PLATE. DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES. USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED. Figure 4-2. Position of Least Backward Stability – JLG Lift – 3121141...
Drive/Steer in the opposite direction from the movement of the controls. If the indicator is illuminated, operate the Drive function in the following manner: 3121141 – JLG Lift –...
Down and hold until the desired platform position is obtained. IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMERGENCY STOP SWITCH TO STOP THE MACHINE. 3121141 – JLG Lift – 4-11...
NOTE: The telescope function is not operable beyond the trans- port position if the axles are not fully extended. To extend or retract the main boom, use the Telescope Control Switch to select In or Out movement. 4-12 – JLG Lift – 3121141...
DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS ENGAGED. 1. Retract, lower and position boom in travel position; lock turntable. Figure 4-4. Drive Disconnect Hub 3. Reconnect the drive hubs by inverting the disconnect cap when towing is complete. 3121141 – JLG Lift – 4-13...
Lifting 1. Drive machine to a reasonably well protected area. 1. Call JLG Industries or weigh the individual unit to find 2. Ensure boom is lowered over rear drive axle. out the Gross Vehicle Weight. 3. Push in the Emergency Stop at Platform Controls.
3. Push and hold the Jib Stow control switch until the jib 3. Secure the chassis and the platform using straps or and platform are in the stowed position under the boom. chains of adequate strength and attached to the desig- nated tie down points. 3121141 – JLG Lift – 4-15...
REQUIRED, AND THAT ALL CONTROLS ARE OPERATING CORRECTLY. JLG Industries, Inc. must be notified immediately of any inci- dent involving a JLG product. Even if no injury or property EMERGENCY OPERATION damage is evident, the factory should be contacted by tele- phone and provided with all necessary details.
Power System to carefully raise the boom off the object. 5. Once clear, restart the engine and return the platform to the ground. 6. Inspect the machine for damage before continued use of the machine. – JLG Lift – 3121141...
F. (-7 degrees C.), JLG Industries recommends the use of Mobil DTE13. Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobilfluid 424 is desired, contact JLG Industries for proper recommendations.
46 cSt (215SUS) at 100° C 6.6 cSt at 65° C (150° F) 22 cSt (106SUS) at 100° F 169 SUS Viscosity Index at 210° F 48 SUS cp at -20° F 6,200 Viscosity Index 3121141 – JLG Lift –...
7.64 lb. per gal. (0.9 kg per liter) NOTE: Mobil/Exxon recommends that this oil be checked on a yearly basis for viscosity. Viscosity at 40° C 45 cSt at 100° C 8.0 cSt Viscosity Index – JLG Lift – 3121141...
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ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10° F(-23° C) GRADE WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY FUEL AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20° F(-29° C) WITH PACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR KEROSENE -30°...
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(HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS AMBIENT AIR THE ADDITION OF A HYDRAULIC TEMPERATURE OIL COOLER (CONSULT JLG SERVICE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS NOTE: AMBIENT AIR TEMPERATURES 110°...
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ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10 F(-23 C) WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20 F(-29 C) PACKAGE (IE. ENGINE BLOCK HEATER, BATTERY WARMER AND...
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(HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC AMBIENT AIR OIL COOLER (CONSULT JLG SERVICE TEMPERATURE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS AMBIENT AIR TEMPERATURES 110°...
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SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 10,11 Figure 6-5. Lubrication and Maintenance Point Location 6-14 – JLG Lift – 3121141...
Interval - Every 3 months or 150 hours of operation LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CON- DITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORD- INGLY. 3121141 – JLG Lift – 6-15...
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Lube - GL-5 Lube - DTE24 Interval - Check level every 150 hrs/Change every 1200 Interval - Check level every 150 hrs/Change every 1200 hours of operation. Fill to cover ring gear. hours of operation. 6-16 – JLG Lift – 3121141...
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Interval - Change after first 150 hours then every 1200 Check port at 8 o’clock position. Pour lubricant into fill hours of operation port until it just starts to flow out of check port. 3121141 – JLG Lift – 6-17...
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Comments - Place Fill port at 12 o’clock position and thereafter or as indicated by condition indicator. Check port at 3 o’clock position. Pour lubricant into fill port until it just starts to flow out of check port. 6-18 – JLG Lift – 3121141...
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Lube Point(s) - Fill Cap Remove and clean at time of hydraulic oil change. Capacity - 55 gallons (208 liters) Tank Lube - HO Interval - Check level daily. Change every 2 years or 1200 hours of operation. 3121141 – JLG Lift – 6-19...
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11 Quarts (10.5 L) w/Filter 16 Quarts (15 L) Total Capacity Lube - EO Interval - Check level daily; change every 500 hours or six months, whichever comes first. Adjust final oil level by mark on dipstick. 6-20 – JLG Lift – 3121141...
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Lube Point(s) - Fill Cap/Spin-on Element Capacity - 10.5 Quarts (10 L) Lube - EO Interval - Check level daily; change every 150 hours or three months, whichever comes first. Adjust final oil level by mark on dipstick. 3121141 – JLG Lift – 6-21...
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Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indicated by the condition indicator Lube Point(s) - Replaceable Element Interval - Every year or 600 hours of operation 6-22 – JLG Lift – 3121141...
15. Platform Filter Tire Inflation The air pressure for pneumatic tires must be equal to the air pressure that is stenciled on the side of the JLG product or rim decal for safe and proper operational characteristics. Tire Damage For pneumatic tires, JLG Industries, Inc. recommends that when...
Please refer to the factory recommendations, may result in an unsafe condition JLG Parts Manual for the part number of the approved tires for a regarding stability. particular machine model. If not using a JLG approved replace-...
180 ft. lbs. (60 Nm) (140 Nm) (252 Nm) 4. Wheel nuts should be torqued before first road use and after each wheel removal. Check and torque every 3 months or 150 hours of operation. 3121141 – JLG Lift – 6-25...
The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s 6-26 – JLG Lift – 3121141...
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1. Inspection and Repair Log Date Comments 3121141 – JLG Lift –...
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SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3121141...
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1 JLG Drive McConnellsburg PA. 17233-9533 (717) 485-5161 3121141 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu...
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Questions and answers
what is the weight of the 1350?
The weight of the JLG 1350SJP is 44,998 pounds (approximately 45,000 pounds).
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