Disassembly - JLG 1200SJP Service Maintenance Manual

Disassembly

1. Remove the cap screws (113) over end cap lock pins
(109).
2. Using a 1/8" (3.18mm) drill bit, drill a hole in the center
of each lock pin to a depth of approximately 3/16"
(4.76mm).
3. Remove the lock pins using an "Easy Out" (a size #2 is
shown).
If the pin will not come out with the "Easy Out", use 5/1
3121142
6" drill bit to a depth of 1/2" (12.7mm) to drill out the
entire pin.
4. Install the end cap (4) removal tools provided with the
Helac seal kit.
5. Using a metal bar, or something similar, unscrew the end
cap (4) by turning it counter clockwise.
– JLG Lift –
SECTION 4 - BOOM & PLATFORM
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