Danfoss VLT HVAC Drive FC 100 Series Manuals

Manuals and User Guides for Danfoss VLT HVAC Drive FC 100 Series. We have 5 Danfoss VLT HVAC Drive FC 100 Series manuals available for free PDF download: Design Manual, Instruction Manual, Programming Manual

Danfoss VLT HVAC Drive FC 100 Series Instruction Manual (181 pages)

Brand: Danfoss | Category: DC Drives | Size: 7.71 MB

Table of Contents
1
Introduction

5
- Copyright, Limitation of Liability and Revision Rights
  6
Safety

13
- High Voltage Warning
  13
  - Symbols
    13
  - Installation at High Altitudes
    14
  - Warning against Unintended Start
    14
- Before Commencing Repair Work
  15
  - Electrical Ratings
    15
  - Installation Requirements
    15
- Special Conditions
  15
- Avoid Unintended Start
  16
- Safe Stop of the Adjustable Frequency Drive
  17
- IT Line Power
  18
Mechanical Installation

19
- Before Starting
  19
  - Checklist
    19
  - Mechanical Front Views
    20
  - Mechanical Dimensions
    21
  - Accessory Bags
    22
  - Mechanical Mounting
    23
  - Field Mounting
    24
  - Panel through Mounting
    24
  - Safety Requirements of Mechanical Installation
    24
Electrical Installation

25
- How to Connect
  25
  - Cables General
    25
  - Details of Terminal Tightening Torques
    25
- Power and Control Wiring for Unshielded Cables
  26
- Electrical Installation and Control Cables
  27
- DC Bus Connection
  45
- Brake Connection Option
  46
- Relay Connection
  48
  - Relay Output
    51
  - Access to Control Terminals
    52
  - Control Terminals
    53
- How to Test Motor and Direction of Rotation
  53
  - Switches S201, S202, and S801
    55
  - Final Optimization and Test
    56
  - Quick Menu Mode
    59
Commissioning and Application Examples

59
- Quick Setup
  60
- RS-485 Bus Connection
  61
- How to Connect a PC to the Adjustable Frequency Drive
  62
- PC Software Tools
  62
- Set-Up Software Modules
  63
- Data Storage in LCP
  64
- Data Transfer from LCP to Adjustable Frequency Drive
  64
- Quick Transfer of Parameter Settings When Using GLCP
  64
- Tips and Tricks
  64
  - Initialization to Default Settings
    65
  - Manual Initialization
    65
- Application Examples
  66
  - Pulse Start/Stop
    66
  - Start/Stop
    66
- Automatic Motor Adaptation (AMA)
  67
How to Operate the Adjustable Frequency Drive

69
- Display Lines
  69
- How to Operate the Graphical LCP (GLCP)
  69
- Status Displays
  70
- Display Contrast Adjustment
  71
- Leds
  71
- GLCP Keys
  72
- Menu Keys
  72
- Navigation Keys
  73
- How to Operate the Numeric LCP (NLCP)
  75
  - Hand on
    76
  - Off
    76
  - Operation Keys
    76
  - Auto on
    77
  - Reset
    77
How to Program the Adjustable Frequency Drive

79
- Function Set-Ups
  79
  - Function Set-Ups Parameters
    80
  - Q3-1 General Settings
    80
  - Q3-2 Open-Loop Settings
    80
  - Q3-3 Closed-Loop Settings
    81
  - Main Menu Mode
    82
  - Q3-4 Application Settings
    82
  - Changing Data
    83
  - Changing a Text Value
    83
  - Changing a Group of Numeric Data Values
    83
  - Changing of Data Value, Step-By-Step
    84
  - Readout and Programming of Indexed Parameters
    84
- Commonly Used Parameters - Explanations
  85
  - 0-20 Display Line 1.1 Small
    86
  - Display Line
    89
  - Display Text
    90
  - 0-70 Date and Time
    90
  - Date Format
    91
  - Time Format
    91
  - Dst/Summertime
    91
  - Configuration Mode
    91
  - Torque Characteristics
    92
  - Motor Frequency
    93
  - Motor Current
    93
  - Motor Nominal Speed
    93
  - Motor Rotation Check
    93
  - Start Delay
    94
  - Flying Start
    94
  - Function at Stop
    95
  - Trip Speed Low [RPM]
    95
  - Trip Speed Low [Hz]
    95
  - Motor Thermal Protection
    95
  - Thermistor Source
    96
  - DC Hold/Preheat Current
    97
  - Brake Function
    97
  - AC Brake Max. Current
    97
  - Over-Voltage Control
    98
  - Minimum Reference
    98
  - Maximum Reference
    98
  - Preset Reference
    98
  - Reference 1/2 Source
    99
  - Jog Speed [RPM]
    100
  - Motor Speed Direction
    100
  - Motor Speed High Limit [RPM]
    100
  - Motor Speed High Limit [Hz]
    101
  - Warning Speed High
    101
  - Warning Feedback Low
    101
  - Warning Feedback High
    101
  - Terminal 27 Mode
    102
  - Terminal 27/29 Digital Input
    102
  - Function Relay
    102
  - Live Zero Timeout Function
    105
  - Fire Mode Live Zero Timeout Function
    105
  - Terminal 53 Low/High Voltage
    106
  - Terminal 53 Low/High Current
    106
  - Terminal 53 Filter Time Constant
    106
  - Terminal 53 Live Zero
    106
  - Terminal 54 Low Voltage
    107
  - Terminal 54 High Voltage
    107
  - Terminal 54 Filter Time Constant
    107
  - Terminal 54 Live Zero
    107
  - Terminal 42 Output
    108
  - Terminal 42 Output Min Scale
    109
  - Terminal 42 Output Max Scale
    109
  - Switching Frequency
    110
  - Feedback 1 Source
    111
  - Feedback 1 Conversion
    111
  - Feedback 1 Source Unit
    112
  - Feedback 2 Source
    113
  - Feedback 2 Conversion
    113
  - Feedback 2 Source Unit
    113
  - Feedback 3 Source
    114
  - Feedback 3 Conversion
    114
  - Minimum Reference/Feedb.
    114
  - Maximum Reference/Feedb.
    114
  - Feedback Function
    115
  - Setpoints
    117
  - Closed-Loop Type
    118
  - PID Performance
    118
  - PID Output Change
    118
  - Minimum/Maximum Feedback Level / PID Autotuning
    118
  - PID Normal/ Inverse Control
    119
  - PID Start Speed
    119
  - PID Proportional Gain
    119
  - PID Integral Time
    119
  - Low Power Auto Set-Up
    120
  - Low Power Detection
    120
  - Low Speed Detection
    120
  - No-Flow Function
    121
  - No-Flow Delay
    121
  - Dry Pump Function
    121
  - Minimum Run Time
    122
  - Minimum Sleep Time
    122
  - Wake-Up Speed [RPM]
    122
  - Wake-Up Ref./Fb Difference
    122
  - Setpoint Boost
    123
  - Maximum Boost Time
    123
  - Broken Belt Function
    123
  - Broken Belt Torque/Delay
    123
  - Short Cycle Protection
    124
  - Flow Compensation
    124
  - Square-Linear Curve Approximation
    124
  - Work Point Calculation
    125
  - Pressure at Rated Speed
    127
  - Flow at Design Point
    127
  - Flow at Rated Speed
    127
  - Parameter Set-Up
    128
  - Parameter Descriptions
    131
- Operation and Display
  131
- Load / Motor
  132
- Brakes
  132
- Reference / Ramps
  133
- Limits / Warnings
  133
- Digital in / out
  134
- Analog in / out
  135
- Communication and Options
  136
- Profibus
  137
- CAN Fieldbus
  137
- Lonworks
  138
- Smart Logic Controller
  138
- Special Functions
  139
- FC Information
  140
- Data Readouts
  141
- Info & Readouts
  142
- FC Closed-Loop
  143
- Ext. Closed-Loop
  144
- Application Functions
  145
- Time-Based Funtions
  146
- Application Functions 2
  147
- Cascade Controller
  148
- Analog I / O Option MCB 109
  149
Troubleshooting

151
- Alarms and Warnings
  151
- Fault Messages
  155
  - Live Zero Error
    155
  - No Motor
    155
  - Inverter Overloaded
    155
  - Motor Thermistor Overtemp
    156
  - Earth (Ground) Fault
    156
  - Hardware Mismatch
    156
  - Short Circuit
    156
  - External Fan Fault
    157
  - Brake Resistor Power Limit
    157
  - Brake Chopper Fault
    157
  - Brake Check Failed
    157
  - Internal Fault
    158
  - Heatsink Sensor
    158
  - 1.8 V Supply Low
    159
  - Speed Limit
    159
  - Heatsink Temperature Low
    159
  - Power Card Temperature
    159
  - Reduced Power Mode
    160
  - Heatsink Temperature
    160
  - Brake IGBT
    160
  - Power Card Supply
    160
  - Illegal Power Section Configuration
    161
  - New Spare Part
    161
- Acoustic Noise or Vibration
  162
- General Specifications
  163
- Special Conditions
  173
  - Derating for Running at Low Speed
    174
  - Index
    175
- Motor Wiring Overview
  178

Danfoss VLT HVAC Drive FC 100 Series Design Manual (207 pages)

Brand: Danfoss | Category: DC Drives | Size: 8.45 MB

Table of Contents
1
1 How to Read this Design Guide

5
- Copyright, Limitation of Liability and Revision Rights
  5
- Approvals
  6
- Symbols
  6
- Abbreviations
  6
- Definitions
  7
2 Introduction to VLT ® HVAC Drive

11
- Safety
  11
- CE Labeling
  12
- Aggressive Environments
  13
- Vibration and Shock
  14
- Safe Stop
  14
- Variable Air Volume
  25
- Constant Air Volume
  26
- Cooling Tower Fan
  27
- Condenser Pumps
  29
- Primary Pumps
  30
- Secondary Pumps
  32
- Control Structures
  33
- PM/EC+ Motor Control
  34
- General Aspects of EMC
  42
- Emission Requirements
  43
- Immunity Requirements
  47
- Galvanic Isolation (PELV)
  49
- Brake Function
  50
- Brake Resistor Cabling
  52
- VLT ® HVAC Drive Selection
  57
9 Index

60
4 How to Order

73
- Ordering Numbers
  78
- Ordering Numbers: High Power Kits
  81
5 How to Install

89
- Mechanical Dimensions
  90
- Lifting
  95
- Safety Requirements of Mechanical Installation
  96
- Electrical Installation
  97
- Electrical Installation and Control Cables
  98
- Removal of Knockouts for Extra Cables
  101
- Non-UL Compliance Fuses
  104
- Final Set-Up and Test
  113
- Additional Connections
  115
- Brake Resistor Temperature Switch
  116
- Installation of Misc. Connections
  120
- Safety
  122
- Use of EMC-Correct Cables
  123
6 Application Examples

127
- Potentiometer Reference
  128
- SLC Application Example
  129
- BASIC Cascade Controller
  131
- System Status and Operation
  132
- Cascade Controller Wiring Diagram
  134
7 RS-485 Installation and Set-Up

137
- EMC Precautions
  138
- Adjustable Frequency Protocol Overview
  139
- Network Configuration
  140
- Message Length (LGE)
  141
- The PKE Field
  142
- Index (IND)
  143
- Parameter Value (PWE)
  144
- Conversion
  145
- Reading a Parameter Value
  146
- Adjustable Frequency Drive with Modbus RTU
  147
- Modbus RTU Message Structure
  148
- Coil Register Addressing
  149
- How to Control the Adjustable Frequency Drive
  151
- Text Blocks
  152
- Danfoss FC Control Profile
  155
- General Specifications and Troubleshooting
  161
8 General Specifications

177
- Efficiency
  181
- Peak Voltage on Motor
  182
- Special Conditions
  187
- Troubleshooting
  188
- Alarm Words
  193
- Warning Words
  194
- Extended Status Words
  195
- Fault Messages
  196
- Lead Pump Alternation Wiring Diagram
  205

Danfoss VLT HVAC Drive FC 100 Series Design Manual (183 pages)

Brand: Danfoss | Category: DC Drives | Size: 13.9 MB

Table of Contents
1
1 How to Read this Design Guide

3
- Copyright, Limitation of Liability and Revision Rights
  3
- Approvals
  4
- Symbols
  4
- Abbreviations
  5
- Definitions
  5
2 Introduction to VLT HVAC Drive

11
- Safety
  11
- CE Labelling
  12
- Air Humidity
  13
- Aggressive Environments
  14
- Vibration and Shock
  14
- VLT HVAC Drive Controls
  28
- Pid
  30
- General Aspects of EMC
  39
- Galvanic Isolation (PELV)
  41
- PELV - Protective Extra Low Voltage
  41
- Control with Brake Function
  42
- Extreme Running Conditions
  45
- Safe Stop
  48
3 VLT HVAC Drive Selection

51
- Options and Accessories
  51
4 How to Order

61
- Ordering Numbers
  63
5 How to Install

71
- Mechanical Dimensions
  72
- Electrical Installation
  79
- Final Set-Up and Test
  104
- Additional Connections
  106
- DC Bus Connection
  106
- Brake Connection Option
  106
- Relay Connection
  107
- Installation of Misc. Connections
  111
- Safety
  113
- EMC-Correct Installation
  114
- Mains Supply Interference/Harmonics
  118
- Residual Current Device
  118
6 Application Examples

119
- Start/Stop
  119
- Pulse Start/Stop
  119
- Potentiometer Reference
  120
- Automatic Motor Adaptation (AMA)
  120
- Smart Logic Control Programming
  120
- SLC Application Example
  121
- BASIC Cascade Controller
  122
- Pump Staging with Lead Pump Alternation
  123
- System Status and Operation
  123
- Fixed Variable Speed Pump Wiring Diagram
  124
- Lead Pump Alternation Wiring Diagram
  124
- Cascade Controller Wiring Diagram
  124
- Start/Stop Conditions
  125
7 Installation and Set-Up

127
- FC Protocol Overview
  129
- Network Configuration
  130
- FC Protocol Message Framing Structure
  130
- Examples
  134
- Modbus RTU Overview
  135
- Modbus RTU Message Framing Structure
  137
- How to Access Parameters
  140
- Examples
  142
- Danfoss FC Control Profile
  148
8 General Specifications and Troubleshooting

153
- General Specifications
  153
- Efficiency
  164
- Acoustic Noise
  165
- Peak Voltage on Motor
  165
- Special Conditions
  166
- Alarms and Warnings
  167
- Alarm Words
  171
- Warning Words
  172
- Extended Status Words
  173
- Fault Messages
  174
Index

177

Danfoss VLT HVAC Drive FC 100 Series Programming Manual (122 pages)

Brand: Danfoss | Category: DC Drives | Size: 4.32 MB

Table of Contents
3
1 Introduction

7
- Copyright, Limitation of Liability and Revision Rights
  7
- Symbols
  7
- Abbreviations
  8
- Definitions
  8
- Electrical Overview
  13
2 How to Program

15
3 Parameters

29
- Main Menu - Operation and Display - Group
  29
  - Basic Settings
    29
  - Define and Set-Up Operations
    30
  - LCP Custom Readout
    31
  - Lcp
    32
  - Copy/Save
    32
  - Password
    33
- Main Menu - Load and Motor - Group
  34
  - General Settings
    34
  - 1-13 Motor Selection
    34
  - Motor Data
    36
- Main Menu - Brakes - Group
  41
  - Overvoltage Control
    41
- Main Menu - Reference/Ramps - Group
  42
  - Reference Limits
    42
  - References
    42
  - Ramp
    43
  - Ramp
    44
  - Other Ramps
    44
- Main Menu - Limits/Warnings - Group
  45
  - Motor Limits
    45
  - Adj. Warnings
    45
  - Speed Bypass
    46
- Main Menu - Digital In/Out - Group
  48
  - Digital I/O Mode
    48
  - Digital Inputs
    48
  - Relays
    54
  - Bus Controlled
    58
- Main Menu - Analog In/Out - Group
  59
  - Analog I/O Mode
    59
  - Analog Input
    59
  - Analog Input
    60
  - Analog/Digital Output
    60
  - Analog/Digital Output
    62
- Main Menu - Communications and Options - Group
  64
  - General Settings
    64
  - FC Port Settings
    64
  - Digital/Bus
    65
  - Bacnet
    66
  - FC Port Diagnostics
    67
  - Bus Feedback
    67
- Main Menu - Smart Logic - Group
  68
  - Prog. Features
    68
  - SLC Settings
    68
  - Comparators
    70
  - Timers
    71
  - Logic Rules
    71
  - States
    74
- Main Menu - Special Functions - Group
  77
  - Inverter Switching
    77
  - Mains Power On/Off
    77
  - Trip Reset
    77
  - Energy Optimizing
    78
  - Environment
    78
- Main Menu - Drive Information - Group
  80
  - Operating Data
    80
  - Alarm Log
    80
  - Drive Identification
    80
- Main Menu - Data Readouts - Group
  82
  - General Status
    82
  - Motor Status
    82
  - Drive Status
    83
  - Ref. & Feedb
    83
  - Inputs and Outputs
    83
  - Fieldbus & FC Port
    85
  - Diagnosis Readouts
    85
- Main Menu - Data Readouts 2 - Group
  86
  - Fire Mode Log
    86
- Main Menu - Adjustable Frequency Drive Closed-Loop - Group
  87
  - Feedback
    87
  - PI Basic Settings
    87
  - PI Controller
    87
- Main Menu - Application Functions - Group
  88
  - Sleep Mode
    88
  - Broken Belt Detection
    89
- Main Menu - Application Functions 2 - Group
  90
  - Fire Mode
    90
  - Drive Bypass
    91
4 Troubleshooting

93
- Alarm Words
  95
- Warning Words
  95
- Extended Status Words
  96
- Fault Messages
  96
5 Parameter Lists

101
- Parameter Options
  101
  - Default Settings
    101
  - Operation / Display
    102
  - Load and Motor
    103
  - Brakes
    104
  - Reference/Ramps
    105
  - Limits/Warnings
    106
  - Digital In/Out
    107
  - MG18B222 - VLT ® Is a Registered Danfoss Trademark
    108
  - Analog In/Out
    108
  - Comm. and Options
    109
  - Smart Logic
    110
  - Special Functions
    111
  - Drive Information
    112
  - Data Readouts
    113
  - Info & Readouts
    114
  - Drive Closed Loop
    114
  - Appl. Functions
    115
6 Index

117

Danfoss VLT HVAC Drive FC 100 Series Design Manual (93 pages)

Brand: Danfoss | Category: DC Drives | Size: 5.96 MB

Table of Contents
2
1 How to Read this Design Guide

4
2 Introduction to VLT HVAC Basic Drive

9
- Safety
  9
- CE Labelling
  10
- Aggressive Environments
  11
- Vibration and Shock
  11
- Control Structures
  24
- General Aspects of EMC
  31
- EMC Test Results
  33
- Galvanic Isolation (PELV)
  35
- PELV - Protective Extra Low Voltage
  35
- Earth Leakage Current
  35
- Extreme Running Conditions
  36
3 VLT HVAC Basic Drive Selection

38
- Options and Accessories
  38
- Local Control Panel (LCP)
  38
- Mounting of LCP in Panel Front
  38
- Decoupling Plate
  41
4 How to Order

42
- Type Code String
  43
5 How to Install

46
- Side-By-Side Installation
  47
- Electrical Data
  48
- Electrical Overview
  48
- Electrical Installation in General
  49
- Connecting to Mains and Motor
  50
- Fuses
  51
- EMC-Correct Electrical Installation
  52
- Control Terminals
  54
6 How to Programme

55
7 RS-485 Installation and Set-Up

65
- FC Protocol Overview
  66
- Network Configuration
  67
- FC Protocol Message Framing Structure
  67
- Examples
  70
- Modbus RTU Overview
  70
- Modbus RTU Message Framing Structure
  71
- How to Access Parameters
  75
- Examples
  76
- Danfoss FC Control Profile
  78
8 General Specifications and Troubleshooting

82
- Mains Supply Tables
  82
- Mains Supply 3 X 200-240V AC
  82
- Mains Supply 3 X 380-480VAC
  83
- Mains Supply 3 X 380-480VAC
  85
- Mains Supply 3 X 525-600VAC
  86
- General Specifications
  87
- Acoustic Noise
  89
Index

90

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Danfoss VLT HVAC Drive FC 100 Series Manuals

Danfoss VLT HVAC Drive FC 100 Series Instruction Manual (181 pages)

Table of Contents

Introduction

Safety

Mechanical Installation

Electrical Installation

Commissioning and Application Examples

How to Operate the Adjustable Frequency Drive

How to Program the Adjustable Frequency Drive

Troubleshooting

Danfoss VLT HVAC Drive FC 100 Series Design Manual (207 pages)

Table of Contents

1 How to Read this Design Guide

2 Introduction to VLT ® HVAC Drive

9 Index

4 How to Order

5 How to Install

6 Application Examples

7 RS-485 Installation and Set-Up

8 General Specifications

Danfoss VLT HVAC Drive FC 100 Series Design Manual (183 pages)

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1 How to Read this Design Guide

2 Introduction to VLT HVAC Drive

3 VLT HVAC Drive Selection

4 How to Order

5 How to Install

6 Application Examples

7 Installation and Set-Up

8 General Specifications and Troubleshooting

Index

Danfoss VLT HVAC Drive FC 100 Series Programming Manual (122 pages)

Table of Contents

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2 How to Program

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4 Troubleshooting

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6 Index

Danfoss VLT HVAC Drive FC 100 Series Design Manual (93 pages)

Table of Contents

1 How to Read this Design Guide

2 Introduction to VLT HVAC Basic Drive

3 VLT HVAC Basic Drive Selection

4 How to Order

5 How to Install

6 How to Programme

7 RS-485 Installation and Set-Up

8 General Specifications and Troubleshooting

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