Danfoss VLT HVAC FC 100 Frequency Drive Manuals

Manuals and User Guides for Danfoss VLT HVAC FC 100 Frequency Drive. We have 4 Danfoss VLT HVAC FC 100 Frequency Drive manuals available for free PDF download: Service Manual, Instruction Manual, Operating Instructions Manual

Danfoss VLT HVAC FC 100 Service Manual (220 pages)

Brand: Danfoss | Category: DC Drives | Size: 18 MB

Table of Contents
2
Introduction
12
Purpose
12
VLT FC Product Overview
12
For Your Safety
13
Electrostatic Discharge (ESD)
13
Frame Size Definitions
13
Tools Required
15
General Torque Tightening Values
15
Exploded Views
16
Ratings Tables
19
Operator Interface and Adjustable Frequency Drive Control
24
Introduction
24
User Interface
24
Numeric Local Control Panel (NLCP)
29
Tips and Tricks
30
Status Messages
30
Service Functions
36
Frequency Converter Inputs and Outputs
37
Input Signals
38
Output Signals
38
Control Terminals
39
Control Terminal Functions
40
Grounding Shielded Cables
42
Internal Adjustable Frequency Drive Operation
44
General
44
Description of Operation
44
Logic Section
45
Logic to Power Interface
46
Power Section
47
Sequence of Operation
48
Rectifier Section
48
Intermediate Section
50
Inverter Section
52
Brake Option
54
Cooling Fans
55
Fan Speed Control
55
Load Sharing
56
Specific Card Connections
57
Troubleshooting
58
Troubleshooting Tips
58
Exterior Fault Troubleshooting
58
Fault Symptom Troubleshooting
59
Visual Inspection
60
Fault Symptoms
61
No Display
61
Intermittent Display
61
Motor will Not Run
62
Incorrect Motor Operation
63
Warning/Alarm Messages
64
Warning/Alarm Code List
64
After Repair Tests
78
Adjustable Frequency Drive and Motor Applications
80
Torque Limit, Current Limit, and Unstable Motor Operation
80
Overvoltage Trips
81
Line Phase Loss Trips
82
Control Logic Problems
82
Programming Problems
83
Motor/Load Problems
84
Internal Adjustable Frequency Drive Problems
84
Overtemperature Faults
84
Current Sensor Faults
85
Signal and Power Wiring Considerations for Adjustable Frequency Drive Electromagnetic Compatibility
85
Effect of EMI
86
Sources of EMI
86
EMI Propagation
87
Preventive Measures
88
Proper EMC Installation
90
Test Procedures
92
Introduction
92
Tools Required for Testing
93
Signal Test Board
93
Test Cables
94
Static Test Procedures
95
Soft Charge and Rectifier Circuits Test: D-Frame Size
96
Soft Charge Rectifier Test: D-Frame Size
98
Soft Charge and Rectifier Circuits Test: E-Frame Size
100
Soft Charge Rectifier Test: E-Frame Size
102
Inverter Section Tests
103
Brake IGBT Test
104
Intermediate Section Tests
105
Heatsink Temperature Sensor Test
106
Fan Continuity Tests: D-Frame Size
106
Fan Continuity Tests: E-Frame Size
109
Dynamic Test Procedures
111
No Display Test
112
Input Voltage Test
112
Basic Control Card Voltage Test
113
Switch Mode Power Supply (SMPS) Test
114
Zero DC Bus Voltage Test
115
DC Undervoltage Test
115
Input Phase Imbalance Test
116
Input Waveform Test
117
Input SCR Test
118
Output Phase Imbalance Test
120
IGBT Gate Drive Signals Test
121
IGBT Switching Test
124
Brake IGBT Test
125
Current Sensors Test
125
Fan Tests
127
Input Terminal Signal Tests
129
Initial Start up or after Repair Drive Tests
130
Frame Sizes Disassembly and Assembly Instructions
132
Electrostatic Discharge (ESD)
132
Instructions
132
Control Card and Control Card Mounting Plate
132
Control Assembly Support Bracket
133
Power Card
134
Power Card Mounting Plate
135
Soft Charge Card
136
Gate Drive Card
137
Capacitor Bank(S)
138
Soft Charge (SC) Resistors D2/D4 Units
140
Soft Charge (SC) Resistors D1/D3 Units
141
Input Terminal Mounting Plate Assembly
144
Scr/Diode Module D2/D4 Units
145
Scr/Diode Module D1/D3 Units
149
Current Sensor
152
Heatsink Fan Assembly
153
AC Input Terminals
155
IGBT Modules D2/D4 Units
156
IGBT Modules D1/D3 Units
159
Frame Sizes Disassembly and Assembly Instructions
162
Electrostatic Discharge (ESD)
162
Instructions
162
Control Card and Control Card Mounting Plate
162
Power Card
164
Soft Charge Card
165
Gate Drive Card
166
Capacitor Banks
167
Input Terminal Mounting Plate Assy Option
169
Soft Charge Resistor
170
SCR and Diode Modules
171
Current Sensor
174
Heatsink Fan Assembly
175
AC Input, Motor, Load Sharing or Regen Terminals
176
IGBT Modules
177
Special Test Equipment
182
Test Equipment
182
Test Cables and SCR Shorting Plug Kit P/N 176F8439
182
Signal Test Board (P/N 176F8437)
183

Danfoss VLT HVAC FC 100 Instruction Manual (205 pages)

HVAC Low Harmonic Drive

Brand: Danfoss | Category: DC Drives | Size: 8 MB

Table of Contents
2
How to Read this Instruction Manual
6
Copyright, Limitation of Liability and Revision Rights
6
Symbols
7
Safety
8
General Warning
9
Before Commencing Repair Work
9
Special Conditions
9
Avoid Unintended Start
10
Safe Stop Installation
10
Safe Stop of the Adjustable Frequency Drive
11
Line Power
13
Introduction to the Low Harmonic Drive
14
Working Principle
14
IEEE519 Compliance
15
Ordering Form Type Code
16
How to Install
18
How to Get Started
18
Pre-Installation
19
Planning the Installation Site
19
Receiving the Adjustable Frequency Drive
19
Transportation and Unpacking
19
Lifting
20
Mechanical Dimensions
20
Mechanical Installation
29
Assembly of F Frame Sections
31
Control Wire Connection between Drive and Filter
34
Terminal Locations - Frame Size D
35
Terminal Locations - Frame Size E
36
Terminal Locations - Frame Size F
38
Cooling and Airflow
40
Field Installation of Options
47
Installation of Input Plate Options
47
Installation of Line Power Shield for Adjustable Frequency Drives
47
Frame Size F Panel Options
48
Electrical Installation
50
Power Connections
50
AC Line Input Connections
63
Power and Control Wiring for Non-Shielded Cables
64
Fuses
65
Control Cable Routing
68
Electrical Installation, Control Terminals
70
Connection Examples for Control of Motor with External Signal Provider
71
Start/Stop
71
Pulse Start/Stop
72
Electrical Installation - Additional
74
Electrical Installation, Control Cables
74
Switches S201, S202, and S801
76
Final Set-Up and Test
77
Additional Connections
79
Mechanical Brake Control
79
Motor Thermal Protection
80
How to Operate the Low Harmonic Drive
82
How to Operate the Graphical LCP (GLCP)
82
How to Program the Low Harmonic Drive
94
How to Program the Adjustable Frequency Drive
94
Quick Menu Mode
96
Function Set-Ups
104
How to Program the Active Filter
135
Using the Low Harmonic Drive in NPN Mode
135
Parameter Lists - Adjustable Frequency Drive
136
Main Menu Structure
136
Operation and Display
137
Load / Motor
138
Brakes
139
Reference / Ramps
139
Limits / Warnings
140
Digital in / out
141
Analog in / out
142
Communication and Options
143
Profibus
144
CAN Fieldbus
144
Lonworks
145
Smart Logic Controller
145
Special Functions
146
FC Information
147
Data Readouts
148
Info & Readouts
149
FC Closed-Loop
149
Ext. Closed-Loop
150
Application Functions
151
Time-Based Funtions
152
Application Functions
153
Cascade Controller
154
Analog I / O Option MCB
155
Parameter Lists - Active Filter
156
Operation/Display 0
156
Digital In/Out 5
157
Comm. and Options 8
157
Special Functions 14
158
FC Information 15
159
Data Readouts 16
160
AF Settings 300
160
AF Readouts301
161
Installation and Set-Up
162
Network Configuration
165
FC Protocol Message Framing Structure
166
Examples
171
How to Access Parameters
172
General Specifications
174
Filter Specifications
181
Troubleshooting
182
Alarms and Warnings - Adjustable Frequency Drive (Right LCP)
182
Fault Messages
186
Alarms and Warnings - Filter (Left LCP)
193
Index
200

Danfoss VLT HVAC FC 100 Operating Instructions Manual (134 pages)

High Power

Brand: Danfoss | Category: DC Drives | Size: 11 MB

Table of Contents
1
How to Read These Operating Instructions

5
- Approvals
  6
- Symbols
  6
- Abbreviations
  7
Safety Instructions and General Warning

9
- Safety Regulations FC
  9
- Disposal Instruction
  9
- High Voltage
  10
- Safety Instructions
  10
- Avoid Unintended Start
  11
- Safe Stop
  11
- Safe Stop Installation
  12
- IT Mains
  12
How to Install

13
- How to Get Started
  13
- Pre-Installation - High Power
  14
- Planning the Installation Site
  14
- Receiving the Frequency Converter
  14
- Transportation and Unpacking
  14
- Lifting
  15
- Enclosures
  16
- Rated Power
  16
- Mechanical Dimensions
  17
- Mechanical Installation
  17
- Tools Needed
  17
- General Considerations
  18
- Installation in Enclosures - IP00 / Chassis Units
  27
- Installation on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units
  27
- Floor Mounting - Pedestal Installation IP21 (NEMA1) and IP54 (NEMA12)
  28
- Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12)
  30
- IP21 Drip Shield Installation (D1 and D2 Enclosure)
  31
- Field Installation of Options
  31
- Installation on Pedestal
  41
- Electrical Installation
  44
- Control Wires
  44
- Power Connections
  45
- Mains Connection
  53
- Fuses
  54
- Electrical Installation, Control Terminals
  56
- Connection Examples
  58
- Start/Stop
  58
- Pulse Start/Stop
  58
- Speed Up/Down
  59
- Potentiometer Reference
  59
- Electrical Installation - Continued
  60
- Electrical Installation, Control Cables
  60
- Switches S201, S202, and S801
  62
- Final Set-Up and Test
  63
- Additional Connections
  65
- Motor Thermal Protection
  65
How to Programme

67
- Graphical (GLCP) and Numerical (NLCP) Display
  67
- How to Programme on the Graphical LCP
  67
- How to Programme on the Numerical Local Control Panel
  68
- Quick Set-Up
  69
- Parameter Descriptions
  76
- Special Functions
  77
- FC Information
  77
- Data Readouts
  77
- Info & Readouts
  77
- FC Closed Loop
  77
  - Application Functions
    77
  - Time Based Funtions
    77
  - Cascade Controller
    77
  - Analog I/O Option MCB
    77
General Specifications

111
Warnings and Alarms

119
- Alarm- and Status Messages
  119
Annexes

125
Index

131

Danfoss VLT HVAC FC 100 Operating Instructions Manual (73 pages)

d-frame

Brand: Danfoss | Category: DC Drives | Size: 3 MB

Table of Contents
4
1 Introduction

7
2 Installation

10
- Planning the Installation Site
  10
- Frequency Converter and Motor Pre-Installation Checklist
  10
- Mechanical Installation
  10
- Cooling
  10
- Lifting
  11
- Wall Mounting - IP21 (NEMA 1) and IP54 (NEMA 12) Units
  11
- Electrical Installation
  11
- General Requirements
  11
- Earth (Ground) Requirements
  14
- Leakage Current (>3.5 Ma)
  14
- Earthing (Grounding) IP20 Enclosures
  15
- Earthing (Grounding) IP21/54 Enclosures
  15
- Motor Connection
  15
- Motor Cable
  18
- Motor Rotation Check
  18
- AC Mains Input Connection
  18
- Control Wiring Connection
  18
- Access
  19
- Using Screened Control Cables
  19
- Earthing (Grounding) of Screened Control Cables
  19
- Control Terminal Types
  20
- Wiring to Control Terminals
  20
- Control Terminal Functions
  21
- Serial Communication
  21
3 Start up and Commissioning

22
- Pre-Start
  22
- Applying Power to the Frequency Converter
  23
- Basic Operational Programming
  23
- Local-Control Test
  24
- System Start up
  25
4 User Interface

26
- Local Control Panel
  26
- LCP Layout
  26
- Setting LCP Display Values
  27
- Display Menu Keys
  27
- Navigation Keys
  28
- Operation Keys
  28
- Back up and Copying Parameter Settings
  28
- Uploading Data to the LCP
  29
- Downloading Data from the LCP
  29
- Restoring Default Settings
  29
- Recommended Initialisation
  29
- Manual Initialisation
  29
5 Programming

30
6 Application Examples

39
- Introduction
  39
7 Status Messages

44
- Status Display
  44
- Status Message Definitions Table
  44
8 Warnings and Alarms

47
- System Monitoring
  47
- Warning and Alarm Types
  47
- Warnings
  47
- Alarm Trip
  47
- Alarm Trip-Lock
  47
- Warning and Alarm Displays
  47
- Warning and Alarm Definitions
  49
- Fault Messages
  51
9 Basic Troubleshooting

58
- MG16D102 - VLT Is a Registered Danfoss Trademark
  58
  - Start up and Operation
    58
10 Specifications

61
- Power-Dependent Specifications
  61
- General Technical Data
  62
- Fuse Tables
  67
- Protection
  67
- Non UL Compliance
  67
- UL Compliance
  68
- Connection Tightening Torques
  68
Index

69

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Danfoss VLT HVAC FC 100 Frequency Drive Manuals

Danfoss VLT HVAC FC 100 Service Manual (220 pages)

Table of Contents

Danfoss VLT HVAC FC 100 Instruction Manual (205 pages)

Table of Contents

Danfoss VLT HVAC FC 100 Operating Instructions Manual (134 pages)

Table of Contents

How to Read These Operating Instructions

Safety Instructions and General Warning

How to Install

How to Programme

General Specifications

Warnings and Alarms

Annexes

Index

Danfoss VLT HVAC FC 100 Operating Instructions Manual (73 pages)

Table of Contents

1 Introduction

2 Installation

3 Start up and Commissioning

4 User Interface

5 Programming

6 Application Examples

7 Status Messages

8 Warnings and Alarms

9 Basic Troubleshooting

10 Specifications

Index

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