Canon Finisher-AB1 Manuals

Manuals and User Guides for Canon Finisher-AB1. We have 2 Canon Finisher-AB1 manuals available for free PDF download: Service Manual

Canon Finisher-AB1 Service Manual (463 pages)

Brand: Canon | Category: Finishers | Size: 12 MB

Table of Contents
5
Chapter 1 Specifications

9
- Product Specifications
  11
  - Specifications (Finisher)
    11
- Names of Parts
  14
  - External View
    14
  - Cross Section
    15
Chapter 2 Installation

16
- Making Pre-Checks
  18
  - Checking the Contents
    18
- Installation Procedure
  20
- Making Adjustments
  28
  - Height Adjustment
    28
- Attaching the Labels Etc
  31
  - Affixing Labels
    31
Chapter 3 Functions

33
- Basic Construction
  35
  - Overview
    35
- Electrical Control Unit
  36
  - Overview
    36
  - Finisher Controller PCB
    37
- Stacking Unit
  38
  - Overview
    38
  - Tray Ascent/Descent Control
    39
  - Auxiliary Tray Lift Control
    40
  - Tray Paper Surface Detection
    41
- Feeding Unit
  42
- Intermediate Process Tray Assembly
  54
  - Overview
    54
  - Basic Sequence of Operations
    57
  - Stacking Operation
    58
  - Alignment
    62
  - Stapling Operation
    64
  - Delivery Operation
    66
- Detecting Jams
  67
  - Jam Detection in the Finisher Assembly
    67
- Power Supply
  69
  - Overview
    69
  - Protective Mechanism
    70
Chapter 4 Parts Replacement Procedure

71
- Removing from the Host Machine
  73
  - Finisher Assembly
    73
- External Covers
  74
  - Rear Lower Cover
    74
  - Rear Upper Cover
    74
  - Upper Cover Unit
    75
  - Delivery Tray
    76
  - Stack Wall (Upper)
    77
  - Stack Wall (Lower)
    77
  - Rear Middle Cover
    78
  - Inside Cover (Upper)
    78
  - Inside Cover (Lower)
    79
- Drive System
  79
  - Staple Unit
    79
  - Front Alignment Motor
    80
  - Rear Alignment Motor
    81
  - Tray Shift Motor
    83
  - Shift Motor
    84
  - Belt Controller Unit
    87
- Document Feeding System
  90
  - Stack Delivery Roller
    90
  - Process Tray Assembly
    92
  - Process Tray
    93
  - Feed Belt
    94
  - Paddle Unit
    96
  - Paddle
    96
  - Tray Unit
    96
- Electrical System
  100
  - Finisher Controller PCB
    100
  - Static Charge Eliminator
    100
  - Horizontal Registration Sensor Unit
    102
Chapter 5 Maintenance

104
- User Maintenance
  107
  - User Maintenance Items (Finisher)
    107
- Maintenance and Inspection
  107
  - Periodically Replaced Parts
    107
    
    Periodically Replaced Parts in the Finisher
    107
  - Durables
    107
    
    Durables in the Finisher
    107
    
    Durables in the Saddle Stitcher
    108
  - Periodical Servicing
    108
    
    Scheduled Servicing for the Finisher
    108
    
    Scheduled Servicing for the Saddle Stitcher
    108
- Adjustment
  109
- Troubleshooting
  162
  - Malfunction
    162
    
    Malfunction/Faulty Detection
    162
- Outline of Electrical Components
  164
  - Sensors (Finisher Unit)
    164
  - Microswitches (Finisher Unit)
    168
  - Solenoids (Finisher Unit)
    170
  - Motors (Finisher Unit)
    172
  - Fans (Finisher Unit)
    175
  - Pcbs (Finisher Unit)
    176
- Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
  177
  - Overview
    177
  - Finisher Controller PCB
    177
- Upgrading
  178
- Service Tools
  178
  - Solvents and Oils
    178
Chapter 6 Error Code

179
- Jam Codes
  181
- Error Codes
  182
  - Chapter 1 Specifications
    214
    
    Chapter 2 Installation
    220
    
    Checking the Contents
    222
    
    Making Pre-Checks
    222
    
    Before Installing Finisher
    224
    
    Installation Procedure
    224
    
    Points to Note When Turning ON/OFF the Power of Host Machine
    224
    
    Connecting with Machine
    225
    
    Connecting with High-Capacity Stacker
    227
    
    After Installation
    229
    
    Height Adjustment
    232
    
    Making Adjustments
    232
    
    Affixing Labels
    235
    
    Attaching the Labels Etc
    235
    
    Chapter 3 Functions
    237
    
    Basic Construction
    240
    
    Overview
    240
    
    Electrical Control Unit
    241
    
    Overview
    241
    
    Finisher Controller PCB
    242
    
    Saddle Stitcher Controller PCB
    243
    
    Overview
    244
    
    Stacking Unit
    244
    
    Tray Ascent/Descent Control
    245
    
    Auxiliary Tray Lift Control
    246
    
    Tray Paper Surface Detection
    247
    
    Feeding Unit
    248
    
    Overview
    248
    
    Basic Sequence of Operations
    251
    
    Horizontal Registration Detection
    252
    
    Horizontal Registration Correction/Alignment Operation
    254
    
    Buffer Operation
    257
    
    Switching over the Paper Path
    259
    
    Intermediate Process Tray Assembly
    260
    
    Overview
    260
    
    Basic Sequence of Operations
    263
    
    Stacking Operation
    264
    
    Alignment
    268
    
    Stapling Operation
    270
    
    Delivery Operation
    272
    
    Overview
    273
    
    Saddle Stitcher Unit
    273
    
    Basic Sequence of Operations
    276
    
    Transport
    277
    
    Alignment
    279
    
    Stitching
    282
    
    Folding/Delivery
    283
    
    Detecting Jams
    286
    
    Jam Detection in the Finisher Assembly
    286
    
    Jam Detection in the Stitcher Assembly
    288
    
    Overview
    290
    
    Power Supply
    290
    
    Protective Mechanism
    291
    
    Chapter 4 Parts Replacement Procedure
    292
    
    Finisher Assembly
    295
    
    Removing from the Host Machine
    295
    
    Rear Lower Cover
    296
    
    Rear Upper Cover
    296
    
    Upper Cover Unit
    297
    
    Delivery Tray
    298
    
    Stack Wall (Lower)
    299
    
    Stack Wall (Upper)
    299
    
    Saddle Inside Cover
    300
    
    Inside Cover (Lower)
    301
    
    Inside Cover (Upper)
    301
    
    Rear Middle Cover
    301
    
    Saddle Staple Unit
    302
    
    Front Alignment Motor
    303
    
    Rear Alignment Motor
    304
    
    Tray Shift Motor
    306
    
    Shift Motor
    307
    
    Belt Controller Unit
    311
    
    Positioning Plate Unit
    311
    
    Document Feeding System
    314
    
    Engaging Roller
    314
    
    Stack Delivery Roller
    315
    
    Process Tray Assembly
    317
    
    Process Tray
    318
    
    Feed Belt
    319
    
    Paddle
    321
    
    Paddle Unit
    321
    
    Tray Unit
    321
    
    Saddle Unit
    325
    
    No.1 Flapper
    327
    
    No.2 Flapper
    329
    
    Thrust Unit
    329
    
    Thrust Plate
    330
    
    Pressing Unit
    331
    
    Pressing Roller Unit
    334
    
    Folding Roller
    337
    
    Electrical System
    341
    
    Finisher Controller PCB
    341
    
    Static Charge Eliminator
    341
    
    Horizontal Registration Sensor Unit
    344
    
    Chapter 5 Maintenance
    346
    
    User Maintenance
    349
    
    User Maintenance Item (Saddle Stitcher)
    349
    
    User Maintenance Items (Finisher)
    349
    
    Durables
    350
    
    Durables in the Finisher
    350
    
    Maintenance and Inspection
    350
    
    Periodically Replaced Parts
    350
    
    Periodically Replaced Parts in the Finisher
    350
    
    Periodically Replaced Parts in the Saddle Finisher
    350
    
    Durables in the Saddle Stitcher
    351
    
    Periodical Servicing
    351
    
    Scheduled Servicing for the Finisher
    351
    
    Scheduled Servicing for the Saddle Stitcher
    351
    
    Adjusting the Height
    352
    
    Adjustment
    352
    
    Basic Adjustment
    352
    
    Adjusting the Horizontal Registration/Angle
    355
    
    Adjusting the Sensor Intensity
    358
    
    Adjusting the Tray A/B Position
    359
    
    Adjustment at Time of Parts Replacement
    359
    
    Adjusting the Angle of the Aligning Plate (Orthogonal)
    360
    
    Adjusting the Stapler Position
    361
    
    Adjusting the Speed of the Swing Guide
    362
    
    Adjusting the Aligning Plate Width
    363
    
    Adjusting the Transport Belt Position
    365
    
    Adjusting the Stapling Position (Front 1-Point)
    367
    
    Adjusting the Stapling Position (Rear 1-Point)
    367
    
    Adjusting the Stapling Position (2-Point)
    369
    
    Adjusting the Delivery of Stapled Stacks (Lower Delivery)
    374
    
    Adjusting the Delivery of Stapled Stacks (Saddle Delivery)
    377
    
    Adjusting the Saddle Binding Position
    380
    
    Adjusting the Saddle Folding Position
    382
    
    Adjusting the Saddle Alignment Reference
    384
    
    Adjusting the Saddle Lead Edge Stopper Position
    384
    
    Adjustment of EEPROM (IC107) on the Finisher Controller PCB after Replacement
    386
    
    Bufferless Mode 1
    387
    
    Bufferless Mode 2
    388
    
    Assist Stopper Position Adjustment
    389
    
    Staple Inlet Guide Height Adjustment
    390
    
    Paddle Height Adjustment
    392
    
    Adjustment at Poor Tray Stackability (When the Upper Curl Occurs)
    394
    
    Adjustment at Poor Tray Stackability (When the Lower Curl Occurs)
    395
    
    Adjustment at Poor Tray Stackability (Run over When Using Thin Paper)
    397
    
    Tray Stacking Limit Cancellation Adjustment
    398
    
    Saddle Staple Alignment Adjustment
    400
    
    Saddle Disengage Roller Position Adjustment
    404
    
    The Amount of Sending of a Saddle Disengage Roller Adjustment
    406
    
    Saddle Staple Position Adjustment
    408
    
    Other
    411
    
    Service Mode (by DIP Switch)<Incerter
    411
    
    Malfunction
    414
    
    Malfunction/Faulty Detection
    414
    
    Troubleshooting
    414
    
    Outline of Electrical Components
    416
    
    Sensors (Finisher Unit)
    416
    
    Microswitches (Finisher Unit)
    420
    
    Solenoids (Finisher Unit)
    422
    
    Motors (Finisher Unit)
    424
    
    Fans (Finisher Unit)
    427
    
    Pcbs (Finisher Unit)
    428
    
    Sensors (Saddle Stitcher Unit)
    429
    
    Motors (Saddle Stitcher Unit)
    432
    
    Solenoids(Saddle Stitcher Unit)
    434
    
    Pcbs (Saddle Stitcher Unit)
    435
    
    Finisher Controller PCB
    436
    
    Overview
    436
    
    Upgrading
    436
    
    Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
    436
    
    Service Tools
    437
    
    Solvents and Oils
    437
    
    Chapter 6 Error Code
    438
    
    Error Codes
    441
  - Product Specifications
    214
  - Specifications (Saddle Finisher)
    217
  - External View
    218
  - Names of Parts
    218
  - Cross Section
    219

Canon Finisher-AB1 Service Manual (198 pages)

Brand: Canon | Category: Finishers | Size: 22 MB

Explanation of Symbols
2
Table of Contents
4
Safety Precautions
8
Points to Note before Servicing
9
Points to Note at Cleaning
9
Notes on Assembly/Disassembly
9
Points to Note When Tightening a Screw
9
Handling of Packaging Materials
10
Safety Precautions
10
Product Overview
11
Features
12
Specifications
13
Finisher
13
Staple Unit
14
Staple-Free Binding Unit
16
Saddle Stitcher Unit (Booklet Finisher)
17
Others
18
Product Overview
18
Names of Parts
19
External View (Front)
19
External View (Rear)
20
External View (Internal)
21
Cross Section
22
Optional Configuration
24
Technical Explanation
25
Basic Configuration
26
Functional Configuration
26
Overview of Electrical Circuitry
27
Technical Explanation
28
Controls
29
Basic Operation
30
Outline
30
Feeding Unit
35
Outline
35
Basic Operation
36
Feed Switch Operation
37
Shift Operation
38
Buffer Operation
41
Stack/Escape Tray Unit
44
Outline
44
Stack Tray up and down Movement
45
Stack Tray Delivery Paper Surface Detection, Paper Full
46
Technical Explanation
48
Escape Tray Paper Full Detection
49
Processing Tray Unit
50
Outline
50
Stacking Operation
51
Alignment/Shifting Operation
54
Staple Operation
56
Staple-Free Binding Operation
59
Stack Delivery Operation
62
Saddle Stitcher Unit
63
Outline
63
Configuration
65
Basic Operation
66
Stacking Operation
67
Paper Stack Feed Operation
69
Stitch Operation
70
Paper Folding/Delivery Operation
70
Controller Unit
72
Outline
72
Finisher Controller PCB
72
Saddle Stitcher Controller PCB
73
Jam Detection
75
Outline
75
Jams
76
Technical Explanation
78
Power Supply
79
Power Supply Route
79
Upgrading
80
Periodical Service
81
List of Work for Scheduled Servicing
82
Periodically Replaced Parts
82
Consumable Parts
82
Periodical Service
83
Parts Replacement and Cleaning
85
List of Parts
86
External / Internal Covers
86
Main Units
87
Consumable Parts Requiring Periodic Replacement and Cleaning Points
89
List of Clutches
91
List of Motors
92
List of Sensors
94
List of Switches
96
List of Pcbs
97
Other Part
98
External/Internal Covers
100
Removing the Rear Cover
100
Removing the Front Cover
100
Removing the Lower
100
Removing the Front Inner Cover
101
Main Units
102
Removing the Escape Tray
102
Removing the Stack Tray
102
Removing the Grate-Shaped Lower Guide
102
Removing the Swing Unit
103
Removing the Processing Tray
108
Removing the Staple Drive Unit
110
Removing the Saddle Delivery Tray
111
Removing the Saddle Unit
111
Removing the Pushing Unit
112
Handling after Replacement
114
Parts Replacement and Cleaning Procedure
115
Removing the Stapler Unit
115
Removing the Saddle Stitcher Unit
115
Removing the Staple-Free Binding Unit
116
Removing the Paddles
118
Parts Replacement and Cleaning
119
Removing the Stack Tray Torque Limiter
120
Pcb
121
Removing the Finisher Controller PCB (PCB101)
121
Removing the Saddle Stitcher Controller PCB (PCB201)
122
Sensor
123
Removing the Delivery Sensor (PS102)
123
Clutch/ Solenoid
124
Removing the Escape Feed Clutch (CL101)
124
Removing the Lower Stack Delivery Roller Clutch (CL102)
124
Removing the Paddle Clutch (CL103)
124
Motors
126
Removing the Front Alignment Motor (M107)
126
Removing the Rear Alignment Motor (M108)
126
Removing the Tray Auxiliary Guide Motor (M109)
127
Removing the Paper End Assist Motor (M113)
128
Removing the Stapler Shift Motor (M114)
128
Removing the Staple-Free Binding Motor (M116)
129
Removing the Saddle Paper Pushing Plate/Folding Motor (M204)
130
Removing the Saddle Delivery Motor (M207)
131
Switches
133
Removing the Front Cover Switch (SW101)
133
Removing the Manual Staple Switch (SW103)
133
Other Parts
135
Pulling out the Saddle Unit (Service Position)
135
Removing the Grate-Shaped Guide
135
Removing the Escape Delivery Roller
135
Removing the Return Roller
139
Removing the Swing Roller
139
Removing the Folding Roller
140
Removing the Pushing Plate
145
Handling after Parts Replacement
146
Removing the Static Eliminator (Upper/Lower Escape Delivery Unit)
146
Removing the Static Eliminator (Stack Tray Unit)
146
Removing the Static Eliminator (Saddle Delivery Unit)
147
Adjustment
148
Overview
149
Service Mode
149
Basic Adjustment Items
152
Adjustments When Replacing Parts Items
153
Other
153
Basic Adjustment
154
Overview
154
Adjusting the Paper Alignment
155
Adjusting the Staple Position
165
Adjusting the Fold Position
168
Adjusting the Saddle Stitch
174
Adjustments When Replacing Parts
180
Phase Alignment When Installing the Stack Tray Drive Belt
180
Phase Alignment When Installing the Swing Unit
180
Procedure of Adjustment
181
Phase Adjustment of Paddle Unit
181
Checking Phase Angle of Paddle Unit
181
Phase Alignment When Installing the Paper Folding Roller
186
Handling Finisher Controller PCB Replacements
187
Other
188
Releasing the Saddle Delivery Tray Stacking Limit
188
Service Label
189
Back-Up of Service Mode
189
Troubleshooting
190
Making Initial Checks
191
List of Initial Check Items
191
Processing Tray Area
192
Adjusting the Alignment and the Staple Position
192
Saddle Stitcher Area
194
Fold Placement / Saddle Stitch Adjustment
194
Appendices
195
Service Tools
196
Solvents and Oils
196
Special Tools
196
General Circuit Diagram 1/2
197
General Circuit Diagram 2/2
198

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Canon Finisher-AB1 Manuals

Canon Finisher-AB1 Service Manual (463 pages)

Table of Contents

Chapter 1 Specifications

Chapter 2 Installation

Chapter 3 Functions

Chapter 4 Parts Replacement Procedure

Chapter 5 Maintenance

Chapter 6 Error Code

Canon Finisher-AB1 Service Manual (198 pages)

Table of Contents

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