MotoSAT J1 User And Installation Manual
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MotoSAT J1 User And Installation Manual

Mobile satellite antenna controller
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J1
Mobile Satellite Antenna
Controller
User and Installation Manual
Firmware Version 1.0.0
Mar 1, 2010

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Summary of Contents for MotoSAT J1

  • Page 1 Mobile Satellite Antenna Controller User and Installation Manual Firmware Version 1.0.0 Mar 1, 2010...
  • Page 2 The DataStorm J1 Satellite Antenna Controller Features Stand Alone Satellite Antenna Controller Front Panel Search, Stow, and Power Commands No Software Required on PC DVB-S2 Satellite Identification (NID) HTML Graphical User Interface SD Card Firmware Upgrades SD Card Configuration Imports...

  • Page 3: Table Of Contents

    Table of Contents Getting Started Connection and Configuration Using the SD Card for Setup Quick Setup J1 Normal Operation Front Panel Operation HTML Operation Find a Satellite Stow Dish Standard Functions System Status (Main Page) Modem Status About Configuration Functions...
  • Page 4 J1 (System) Wiring J1 Rear Panel J1 Bottom View Wiring Diagram Serial Cable (Optional) Power Supply Specifications Mechanical Electrical Diagnostics Controller Start Up Test Telnet Diagnostics Telnet Screens Message Codes DataStorm J1 Messages Codes...

  • Page 5: Getting Started

    Functions for setup and use. Quick Setup Once the System is installed and wired the next step is to prepare the J1 Controller for the users specific requirements. Below is a quick list to follow to insure proper operation. Please follow the steps below in the order as shown.
  • Page 6 ModemIp = 192.168.0.1 /modem IP address GateAddr = 192.168.1.1 /router IP address Place into J1 SD Card Slot, turn on power. When controller restarts IP Info is changed. See Network Settings page 19.  Step 2 Upgrade Firmware (If necessary) Using the SD Card, LoadOnce Folder, place a new J1firmware.hex file in the...
  • Page 7 After exporting these files to the PC, remove the SD Card from the J1 Card Slot and connect the SD Card to your PC. Save the Config file and Sat Table to the J1 Files Folder on the SD Card for backup. Place SD Card back into J1 Controller.

  • Page 8: J1 Normal Operation

    The Front Panel has three Buttons. The Power Button is used to turn the J1 Controller On and Off. When Powered on the Green LED to the Left of the Power Button will illuminate. AC Power Rocker Switch must be in On “Illuminated” position.
  • Page 9 AC power Light should also be illuminated. LNB Light (Blue) will illuminate when a Modem is connected to the J1 and power is applied to the Modem. If the J1 is configured to Generic Mode then the J1 will supply LNB power. LAN Light (Blue) is illuminated when a network connection is detected.

  • Page 10: Html Operation

    IMPORTANT! The LAN Light must be on before the web browser can open. To use the HTML Interface you must access the J1 by using a standard Web Browser such as Internet Explorer, Netscape, or Mozilla. Open the Browser as you normally would then type into the address bar the IP Address of the J1 Controller.

  • Page 11: Find A Satellite

    Find a Satellite (Search) Before the System will begin a search the LNB and LAN status indicators must be illuminated. The GPS indicator will illuminate when valid GPS is acquired. Clicking on the Search button will cause the Antenna to begin a search for the Default Satellite.
  • Page 12 Antenna Mount position and the current Satellite information while the Search is in progress. System Status Screen Searching Sky Under normal search conditions the J1 Controller will search for a Reference Satellite(s) that is near the true southern part of the sky based upon the current GPS Longitude.
  • Page 13 The J1 may find and peak several satellites before identifying a valid satellite. Once a Reference Satellite is identified the J1 will calculate and move directly to the Selected Target Satellite. The J1 will peak the satellite for maximum Signal Quality at that location. After the peak is completed the J1 will reconfirm the Target Satellite Identification.

  • Page 14: Stow Dish

    Clicking on the Stow button will cause the Antenna to begin the Stow routine. The System will begin to stow and the J1 Front Panel will show Stow and Busy Lights flashing. The HTML Status Screen will show Stowing Dish.

  • Page 15: Standard Functions

     Modem Status Page  About Page System Status Page The System Status Page is the first screen (main index page) the J1 controller will open when using HTML. From this page all other functions can be accessed. System Status Page...
  • Page 16 The main frame of the System Status page (white) includes the Search, Stow and Stop Commands along with status indicators. In the lower area of the Status page mount and satellite position information is displayed. Sensors Dish Elevation displays the current position of the Antenna in respect to Stowed (travel position).

  • Page 17: Modem Status

    Modem Status Page The Modem Status Page currently is available only for the Hughes (HNS) Modems. This link offers a direct connection to the HNS Status page as shown below. Modem Status Page...

  • Page 18: About

    About Page The About Page offers general information about MotoSAT and the J1 Controller. As shown below you will find MotoSAT information such as Phone Numbers, Fax Numbers, Email Accounts, and our Web Address. You will also find J1 Controller information like Firmware Version, Modem Type, Router/Gateway IP Address and Modem or internal ESN (serial) numbers.

  • Page 19: Configuration Functions

    F1, F2, F3, XF2, XF3, G74, and G75. Along with the type of mount, adjustments for Satellite Location, LNB Frequencies, Polarity and many other options need to be set for the J1 to function properly based on user application. The following pages below describe how this is done.
  • Page 20 (Default) Local Address (192.168.1.250) Setting required The Local Address is the internal Ethernet Address of the J1 Controller. This address is set at 192.168.1.250 from the factory but can be changed based on the customer network requirements. Subnet Mask (255.255.255.0) Setting required Default to 255.255.255.0, see your IT manager if changes to this value are...
  • Page 21 Startup Delay ( 4 ) Startup Delay sets a time delay from J1 Power On to active LAN connection. This time period is displayed in seconds (0 to 999). This time delay is used to allow the Router and or Modem time to configure properly and communicate after AC power has been applied to these devices.

  • Page 22: Search Settings

    Search Settings Page The Search Settings Page allows the user to configure the J1 Satellite Antenna Controller with specific information pertaining to the modem, satellite, and polarization necessary to find, peak and track the correct satellite(s). Each Setting is described in detail below.
  • Page 23 Generic is recommended. Satellite System sets Modem or ISP type. Setting this value for the proper modem type will allow the J1 to integrate at different levels with specific modems. Currently the J1 shares data with the Hughes Net and iDirect Modems allowing the J1 to confirm correct Satellite Identification, Signal Quality level, set TX ranging values, etc.
  • Page 24 BUC polarization at the Feed Assembly on the mount. These fields can not be adjusted by the J1 Controller but the RX and TX settings must be set the same as the physical settings on the mount for the modem to operate properly.
  • Page 25 Search LNB (LNB A) The J1 Controller has the ability to search using one LNB and then switch to a second LNB for proper Modem operation. Under normal conditions the Modem LNB, Search LNB, and Target LNB will be set to LNB A.
  • Page 26 40. The lower this value can be set the wider view of the sky for a quicker search. If this value is set too low the J1 will begin to stop on false targets such as trees, lights, and buildings. The higher this value is set the narrower the sky view search angle.
  • Page 27 Search Settings Page Page 2 of 2 Config Name (Default) Azimuth Search Window (21) The Azimuth Search Window sets the Satellite ID Table size with respect to the Reference (initial) Satellite Longitude and the Target Satellite Longitude. In addition to setting the Sat Table ID size it also sets the maximum search window in degrees the Azimuth will move in either direction from the calculated Target Satellite Location.
  • Page 28 This is the lowest Satellite Look Angle allowed by the J1 Controller when in search mode. From the factory the J1 is set with an angle of 17 degrees. Once the Dish is mounted on a roof or platform this value can be changed as necessary as long as full Azimuth Rotation will not cause the LNB to hit objects in this rotation.
  • Page 29 When set to Medium, Skew is initially set using the Low mode routine. Once the mount is near the correct elevation the J1 will then test the tilt sensors attached to the mount by rotating the Azimuth 180 degrees to determine the levelness of the mount.
  • Page 30 Dual Verification is used in areas where high RF Reflectivity could cause the J1 to stop and peak on a reflected RF signals. This is normally in an area with multi-story steel or glass buildings. When Enabled the J1 must verify two satellites in the proper orbital locations before completing the Search Operation.
  • Page 31 Note: If a Search command has been initiated and it has been 3 minutes with GPS not acquiring valid latitude and longitude, the J1 will use the existing values displayed in Latitude and Longitude and begin a satellite search. These values may be from a previous location and not valid for Skew and Ranging information in some modems.
  • Page 32 Note: The first selection shown in the Satellite Selection Drop Down box is the Default Satellite. This Satellite is configured in Search Settings Satellite Longitude. Satellite Selection Longitude (95W) Satellite Selection Longitude (SSL) should be set to the approximate center of the (Mobile) region the Dish Mount is going to be used. The default value (95W) is for North America.

  • Page 33: Lnb Settings

    LNB Settings Page The J1 Satellite Antenna Controller has the ability to use two LNB’s to Find, Peak and Lock to a Target Satellite. Using two LNB’s or a Dual LNB that can see more than one Satellite Band offers the user the ability to Search on one satellite band and then switch to the other band for the modem to function properly.
  • Page 34 The LNB manufacturer will normally mark the LO Frequency on the side of the device. To determine if an LNB will work with the J1 Controller and the Data Modem add or subtract the Satellite RF Band from the LO. The resultant frequencies should in the 950-2150 MHz range.
  • Page 35 V (vertical) polarized. Select the correct voltage scheme to fit the application. LNB A 22 KHz Tone (Disabled) When applicable the 22 KHz Tone is used to switch the LO Oscillator Frequency from one frequency to another. This allows the system to see multiple satellite bands at the same Longitude location.

  • Page 36: Mount Settings

    Making adjustments to any mount configuration settings can cause the system to not function properly. Any adjustments to these setting should be performed under the supervision of a certified MotoSAT installer or through MotoSAT Technical Support. Technical Support 1-800-247-7486 If you have made adjustments to any of the settings below and the dish no longer performs a complete Calibrate Dish (Test Dish) you should perform an NVClear and run another Calibrate Dish before contacting MotoSAT Technical Support.
  • Page 37 We recommend whenever possible to make mechanical adjustments to the Dish Mount before making configuration changes to the J1 Controller. When changes are made to the J1 Controller for Dish Mount adjustments the customer will be responsible for insuring the J1 Controller if replaced or NVCleared has re-installed all configurations necessary for the Dish Mount to function properly.
  • Page 38 Elevation Origin. Depending on type of Dish Mount the J1 controller will set a default Elevation Origin value in configuration. This value can be changed and exported to a configuration file.
  • Page 39 Assembly. See Skew Stow Position in this section. Skew Offset The J1 Controller use GPS Location to calculate the correct Horizontal and Vertical Skew Angles of a specific satellite base upon the Dish location on earth. However, some Satellites in the Clarke Orbit are Skewed off several degrees from what should be a true H/V based upon their Longitudal position.
  • Page 40 Skew TX Offset Recommended adjustment Tx (Transmitter) Offset allows the installer the ability to correct the mechanical errors of the RF Assembly so the Dish Mount when peaked on Satellite will be properly Cross polled for maximum Transmitter Isolation. Note: For best performance using Skew TX Offset, Isolation Optimization in Search Settings Page should be set to medium.
  • Page 41 The J1 Satellite Antenna Controller will detect what type of Mount is installed. Every mount has different counts, motor start up torques, running speeds, and limits. Listed below are the current defaults for each mount. These values may change as needed in new software versions.
  • Page 42 1000 1000 1000 Every Dish Mount manufactured by MotoSAT is Quality Inspected and Tested to exceed minimum specification for operation and performance. Every Dish Mount tested will vary in motor running currents because of variances in factory motor specifications, bearing tolerances, material tolerances, and even shipping jarring.
  • Page 43 To see the performance of this Dish Mount;  Open a telnet session  Type “showdebug”  Type “testdish”  Data will show the performance of all 3 motors (Az, El, and Sk) Defined Values are as follows; [12:34:56] = Time Stamp (hh:mm:ss) = motor current (amps) = motor DC volts (volts) = motor power (watts)
  • Page 44 Azimuth Torque Limit Call MotoSAT Azimuth Torque Limit (AzTorqueLimit) is the maximum input motor torque allowed during dish movement. If this value is exceeded the J1 Controller will reset the current PWM back to the PWM Low (AzPwmLow setting and continue to move the Dish Mount.
  • Page 45 If this value is set to low the J1 controller will not function properly and display different motor error messages. If this value is set to high the primary issue could be poor peaking of the RF signal and a noticeable jerking motion of the dish mount.
  • Page 46 The Azimuth Stall Timeout (AzStallTimeout) sets the maximum allowed time that Azimuth Torque Limit (AzTorqueLimit) and Azimuth Current Limit (AzCurrentLimit) can exceed their values before the J1 Controller stops the Dish Mount. This time is displayed in milliseconds (ms) where 1000 ms = 1 second.
  • Page 47 The Azimuth Count Resolution (AzCountResolution) displays the actual counts per degree of the Dish Mount. All MotoSAT Dish Mounts use some type of position counters to determine the actual location of the mount relative to the Stowed position. Each mount and every motor (AZ, EL, SK) output different numbers of counts per degree.
  • Page 48 Mount Settings Page Page 2 of 2...

  • Page 49: Advanced Functions

    Advanced Functions  Manual Motor Control  Calibrate Dish  Import/Export Files  Upgrade Firmware  Manual Motor Control Manual Motor Control Manual Motor Control is used typically during initial installation and for adjusting the initial Isolation test. Changing the value in the box above will allow the Dish Mount to move by that amount. For peaking Azimuth and Elevation .33 degrees is typical.
  • Page 50 If the Test Dish fails open a telnet session to repeat the test using telnet commands; DATASTORM % showdebug DATASTORM % testdish Capture the entire Test and contact MotoSAT Technical Support for additional assistance. Unless a count sensor has failed one of the motor parameters above in mount settings ) may be modified to allow a successful Test Dish.
  • Page 51 We recommend that one person be outside the vehicle while the test is in process to assure that the antenna moves properly to all maximum and minimum limits as described above. A proper Calibrate Dish will;  Raise Elevation approximately 145 degrees to Max Stall ...
  • Page 52 .txt extension. Then click on the Import Configuration File command. Note: If any Network IP settings are changed in the imported configuration file the J1 controller will automatically reset to restart the Ethernet connection to allow the IP settings to initiate.
  • Page 53 You can not export the Configuration File to the SD Card in the J1 Controller, but it is a good practice to remove the SD Card from the J1 Controller and place it in an SD Card reader connected to the PC and save a copy of the Config File on the SD Card. Re- place the SD Card back in the J1 Controller.
  • Page 54 Upgrade Firmware Upgrading Firmware The J1 Satellite Antenna Controller has a microcontroller that is software upgradeable in the field. Compare the current Firmware Version on the About Page with the latest Firmware available on the MotoSAT Website. If a newer version is available check the Firmware document to see if the upgrade is recommended.
  • Page 55 In about 15 to 30 seconds the HTML main Status Page should open. Upgrade Firmware thru J1 Front Panel From the J1 Satellite Antenna Controller Front Panel there are several Ethernet IP options available to perform a Firmware Upgrade. Firmware Upgrade with Configured IP Address...
  • Page 56 While holding down the Search and Stow buttons and then pressing the Power button and holding both for approximately one second, will cause the J1 Controller to power up in Boot Mode using a Local IP Address of 192.168.1.250 . This is the Default IP Address of the J1 Controller from MotoSAT.

  • Page 57: Sd Card Functions

    Firmware from the MotoSAT Website and place into the LoadOnce Folder, after it is has updated the J1 it will clear that file from the folder and not try to accidentally update again. (Empty form factory) The Manuals Folder will hold any MotoSAT technical manual available for the J1 Satellite Antenna Controller.

  • Page 58: J1 (System) Wiring

    - Volts DC (Negative) Pin 3 N/C No Connection Antenna > 9 Pin Terminal Block > connects the J1 Controller to the DataStorm Satellite Antenna usually mounted on the vehicle roof. This connector supplies Motor Power and Position Information. Use supplied MotoSAT Antenna Control Cable and wire as shown to the DataStorm Satellite Antenna Circular Connector (9 or 14 Pin).

  • Page 59: J1 Bottom View

    J1 Controller can monitor the DC Voltage supplied to the LNB and allows the LNB located on the Satellite Antenna Mount to be shared by both the J1 Controller and the Satellite Modem at the same time with no external splitters or switches required.

  • Page 60: Wiring Diagram

    Typical J1 Wiring Diagram + DC + VDC I n - VDC I n - DC Bl a ck Br own O r ange Yel l o w G r een Bl u e Whi t e Pur pl e...

  • Page 61: Serial Cable (Optional)

    2 - Black - TXD Power Supply The Power Supply shipped with the J1 Satellite Antenna Controller is dependent on the Dish Mount used. Most Dish Mounts shipped require 15 Volt DC at 8 Amps. If this is an upgrade from an earlier version of Antenna Controller, the Power Supply that was...

  • Page 62: Specifications

    Specifications Mechanical Weight 2.0 Lbs (.9 Kg) Dimensions 1.85 H X 11.0 W X 7.5 D Inches 47 H X 279 W X 190 D (millimeters) Connectors Power - 3 Pos, 5.08mm, Male Header Horizontal PCB (Green Euro Style) Mates with; On Shore Technology EDZ950/3 Terminal Block Plug Female 3 Pos 5.08mm Control - 9 Pos, 5.08mm, Male Header Horizontal PCB (Green Euro Style)

  • Page 63: Electrical

    Electrical Power Input 12VDC to 15VDC (3 Pin Euro) 4.8 to 8.6 Amps Motor 5 VDC to 15 VDC (9 Pin Euro) Az, El, Sk up to 8 Amps Dish Mount 12VDC to 15VDC (9 Pin Euro) 1 Amp Max. 13VDC/18VDC 750 mA Power Consumption...

  • Page 64: Diagnostics

    Wait for Windows clock to start at the 0 Second (12 O’clock position) Start! Seconds Action Press Power button on Left side of J1 Controller. ON light illuminates. LAN, GPS, Ready, Busy, and Stow lights illuminate LAN, GPS, Ready, Busy, and Stow lights Off...

  • Page 65: Telnet Diagnostics

    Telnet Diagnostics Telnet Communications How to access Telnet Communications. Click Start, Run, and Local IP Address of the J1 Controller.
  • Page 66 WARNING! Except for the Telnet Commands listed below making adjustments to any of the commands could cause the J1 Controller to not function properly. It is recommended that you export your current Configuration and Sat Table files before making any changes to the commands listed above.

  • Page 67: Telnet Screens

    Telnet Screen Telnet Screen Telnet Screen ping...
  • Page 68 Telnet Screen showmotors...
  • Page 69 Telnet Screen sensors...
  • Page 70 Telnet Screen testhalt Telnet Screen switch...

  • Page 71: Message Codes

    Report this message and Captured data to Engineering. -2 Invalid CAN command Hardware Message Issue: The J1 controller can not communicate with the UCB (Upper Control Board) or is receiving bad CAN data. Check the following hardware.  Power cycle the J1 Controller. Leave off for 15 seconds minimum.

  • Page 72: System Error

    -3 Bad parameter Issue: Can bus error. (UCB to J1 communication error) Resolutions: 1. Power cycle the controller and check connections at the mount and on the controller 2. Perform nvclear command from the J1boot% prompt in a telnet session power cycle the unit and reconfigure the controller.
  • Page 73 Resolution: 12volt PS on 15 Volt System 1. Ensure the J1 power supply is supplying the correct voltage and amperage for the specific mount it is controlling. 2. Power cycle the controller and check connections at the mount and on the controller.
  • Page 74 3. Perform ucbupdate command from the DATASTORM% prompt in a telnet session. 4. Contact MotoSAT support for possible parts replacement. -13 Compass failure Future use only -14 Mount SPI failure Obsolete not used -15 Mount not present Issue: Control cable shorted or disconnected Upper control board shorted or disconnect. Internal wire harness shorted or disconnected.
  • Page 75 2. Contact the Direcway bandwidth provider for possible modem or radio assembly replacement. 3. Contact 3 party networking hardware provider for possible networking hardware replacement. 4. Contact MotoSAT support for possible parts replacement. -22 No serial connection Obsolete -23 Dish not tested...
  • Page 76 Or no LNB power from Modem to controller Telnet sensors command to read modem voltage 1. Check network Cabling and network configurations on the J1 to ensure they match with the iDirect option files information. 2. Using the DATASTORM% telnet prompt use the setvalue commands to re set the modem username and password.
  • Page 77 Issue: Can bus error. (UCB to J1 communication error) Resolutions: 1. Power cycle the controller and check connections at the mount and on the controller. 2. Perform nvclear command from the J1boot% prompt in a telnet session power cycle the unit and reconfigure the controller.
  • Page 78 2. On a J1 Isolate the Motor that is causing the error by running a Test Dish and making note of the direction the dish is moving when the error occurs. 3. On a J1 ensure the controller has firmware version 3.9.0 or higher, perform a test dish from the DATASTORM% prompt to determine the motor that is causing the error.
  • Page 79 Issue: The gateway specified in the network configuration is not able to be pinged from the controller. Resolutions: 1. Power cycle the router, switches, and or modems. 2. Check network cabling and network configurations on the J1 to ensure they match the current routers or switches configuration. 3. Power cycle the Controller. 4. Contact 3 party networking hardware provider for possible networking hardware replacement.
  • Page 80 Perform Telnet UCBupdate command.  Replace J1 Controller -44 Dish not stowed Obsolete Message Issue: This message should only display in earlier versions of J1 Software.  Upgrade to latest version of Software.  Perform Telnet NVClear Command and reload Config files.
  • Page 81 Issue: In Hughes Net or Direcway mode but cant talk to the modem. Resolutions: 1. Power cycle the controller. 2. Check network Cabling and network configurations on the J1 to ensure they match with the modems commissioning information. 3. Contact the DiRECWAY bandwidth provider for possible modem replacement.
  • Page 82 Resolutions: 1. Ensure the controllers configurations match that of the connected modem. 2. Contact MotoSAT support to ensure the satellite requested is in the DVB table. -50 Motor limit Issue: This is a standard system message when a motor reaches its limit while using manual motor controls.
  • Page 83 4. Perform nvclear command from the J1boot% prompt in a telnet session, power cycle the unit and reconfigure the controller higher and perform a test dish from the DATASTORM% prompt.. 5. Contact MotoSAT support for possible parts replacement. -54 SK Motor Limit Test dish, check man counts.
  • Page 84 Issue: Can bus error. (UCB to J1 communication error) Resolution: 1. Ensure the J1 power supply is supplying the correct voltage and amperage for the specific mount it is controlling. 2. Power cycle the controller and check connections at the mount and on the controller.
  • Page 85 2. Perform nvclear command from the J1boot% prompt in a telnet session power cycle the unit and reconfigure the controller. 3. Perform ucbupdate command from the DATASTORM% prompt in a telnet session. 4. Contact MotoSAT support for possible parts replacement. -63 Bad parameter Exchange 2 Replace Controller...
  • Page 86 2. Perform nvclear command from the J1boot% prompt in a telnet session power cycle the unit and reconfigure the controller. 3. Contact MotoSAT support for possible parts replacement. -67 Azimuth Motor Speed Failed Motor Speed testing in test dish, set mot speed and mot current retest...
  • Page 87 -72 Rotary Sensor Wait XF mount only The XF2 and XF3 Mounts use Quadrature Count Sensors for both Azimuth and Elevation positioning. These sensors operate properly when the outside temperature is above 32 degrees F. In extreme cold environments these sensors must warm up before the mount will begin to move.

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