SICK GM32 Ex Operating Instructions Manual
In-situ gas analyzer measuring probe version
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Also See for GM32 Ex:
- Installation operation & maintenance (102 pages) ,
- Operating instructions manual (112 pages)
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Summary of Contents for SICK GM32 Ex
- Page 1 O P E R A T I N G I N S T R U C T I O N S GM32 Ex In-situ Gas Analyzer Measuring Probe Version Installation, Operation, Maintenance...
- Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice...
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Page 3: Table Of Contents
5.4.1 Overview of the installation steps (duct-side preparation)... 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... - Page 4 8.2.4.2 Check cycle - results of last check cycle....O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice...
- Page 5 12.4 Connection unit, Ex version I/O module..........12.5 Electric isolation of evaluation unit ............8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
- Page 6 13.2 Electrical protection.................. 13.3 Ex certifications..................Index....................94 O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice...
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Page 7: About This Document
The focus here is on product availability and features. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 8: Symbols And Document Conventions
Notice Hazard which could result in property damage. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 9: Information Symbols
Important technical information for this product Important information on electric or electronic functions 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 10: Safety Information
– IEC / EN 60079-19: Equipment repair, overhaul and reclamation O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... - Page 11 The person setting the system up is responsible for the safety of the system in which the device is integrated. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 12: Warnings On The Device
Figure 2: GM32 Ex connection unit Intended use O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 13: Purpose Of The Device
After switching off the main power supply: Wait 20 minutes ► before opening the enclosure. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 14: Responsibility Of User
Must be passed on to new owners. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 15: Product Description
Figure 3: Type code for GM32 Ex Ex version designation 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 16: Device Variants
Weatherproof cover SOPAS ET (PC program) SOPAS ET enables: O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 17: Reference Cycle
Signaling of maintenance request: Deviation from setpoint value > ± 2% of the FS. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... - Page 18 • Results of zero and reference measurement are irrelevant O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice...
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Page 19: Layout And Function
8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 20: Explosion Protection
Measuring channel Ex-free; Zone 2 possible with partial vacuum å O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 21: Pressurized Enclosure
• is under overpressure 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 22: Transport And Storage
NOTICE Store the transport safety devices well protected from humidity and contamination O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 23: Storage
Store all components of the measuring system in a dry, clean room ► 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 24: Mounting
IEC 60079-19: Equipment repair, overhaul and reclamation • Local work safety regulations O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 25: Preparing The Sampling Point
When necessary, ensure adequate ventilation or cooling. ► 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 26: Scope Of Delivery
O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... -
Page 27: Installing The Connection Unit
"Dimension drawings: Connection unit version 3G", page 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 28: Fitting The Fs850S
Pressure losses are apparent due to the purge medium throughput being too low and lead to a longer or never-ending purge phase. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... -
Page 29: Connecting The Instrument Air Adapter
Information on connecting the instrument air adapter can be found in the User Instruc‐ tions for the instrument air adapter. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 30: Electrical Installation
Disconnect the GM32 Ex and any connected devices from the voltage supply. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... - Page 31 ► evaluation unit in the Operating Instructions delivered. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 32: Connection Overview
M16 x 1.5 5 - 11 mm O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 33: Connecting Interfaces
Description of I/O modules, see Operating Instructions Modular I/O System. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 34: Connection Diagram For Variant 3G
Only connect intrinsically safe devices with suitable connection data to these terminals. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... -
Page 35: Default Values For Interfaces
SOPAS. For more information, see the SOPAS Operating Instructions. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 36: Connecting The Connection Hose To The S/R Unit On The Junction Box
Protect the connecting hose from possible damage. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 37: Connecting Pressure, Temperature And Purge Air Monitor
Observe the Operating Instructions of the sensors and the purge air monitor. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 38: Connecting The Potential Equalization On The Measuring Probe
Carry out all work skillfully and in accordance with the delivered documentation. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... - Page 39 91 and FS8505 Operating Instructions. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 40: Electrical Connection Of Sr-Unit
Connect the lines in the connection unit. ► Screw M screw fittings tight. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 41: Connecting The Potential Equalization To The Sr-Unit
) of the equipment ground tight to the ► screw terminal. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 42: Commissioning
EN 61010-1. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... -
Page 43: Material Required
"Optical fine alignment of the SR-unit ", the SR-unit. page 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 44: Installing The Device Flange On The Measuring Probe
Fit the sealing ring over the gap. Push the two hose clamps over the sealing ring and screw tight. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... -
Page 45: Aligning The Measuring Probe In Flow Direction
The protective gas connection is on the intermediate enclosure. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 46: Feeding Protective Gas
Carry out assembly work on parts of the device together with another person when ► necessary. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 47: Installing The Sr-Unit On The Device Flange
Carry out assembly work on parts of the device together with another person when ► necessary. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... - Page 48 GMP measuring probe: Set the lever on the purge air fixture to position “open”. Figure 27: Locking device lever O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK...
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Page 49: Optical Fine Alignment Of The Sr-Unit
Screw the bottom mounting ring to the top mounting ring. ► 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... - Page 50 Engage the locking bolts and close again. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice...
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Page 51: Operation
On the GM32 "Pro" device version, the operator panel is on the right side of the SR-unit housing. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 52: Leds
At least one error code is active. MAINTENANCE REQUEST O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 53: Function Buttons
Move cursor to the left. Move cursor to the right. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 54: Setting The Display Contrast
View the IP settings 1.4.1 IP IP address O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 55: Diagnosis
The results of the last check cycle can be called up in this menu item. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 56: Alignment Check (Option) - Automatic Optical Alignment Check
Perform this work only when the SR-unit is at operating temperature (in operation ► for at least 30 minutes). O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... - Page 57 Perform adjustments slowly and wait for approx. 20 seconds until the display ► on the monitor has been updated. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 58: Maintenance Mode - Set Maintenance Mode
Maintenance Maintenance mode activ ******* MAINTENANCE REQUEST Back O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... - Page 59 Exit Maintenance mode, current measured value display: Press the Meas button. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 60: Maintenance
Never open the device when the room is too small. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 61: Maintenance Plan
Check the optical alignment. optical alignment check", page 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 62: Consumable Parts, Expendable Parts And Spare Parts
Also observe the maintenance instructions in the Pressurized Enclosure Manual. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 63: Checking The Fs850S
Set the lever on the purge air fixture to the “Close” position". ► 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 64: Visual Inspection
Check flanges and screw fittings for firm seating. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 65: Cleaning The Window
The desiccant cartridges are in the sender/receiver unit next to the window. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 66: Replacing The Activated Charcoal Sachet
CAUTION The sender/receiver housing may be opened only in a clean environment. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 67: Replacing The Sender Lamp
Allow the SR-unit to cool down ► Wear heat protection gloves ► 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... - Page 68 Figure 37: Taking the cover off Self-locking M5 screws (x5) O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice...
- Page 69 13 Screw the rear cover tight. NOTE Adjustment is not required. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 70: Troubleshooting
Disconnect the GM32 Ex and any connected devices from the voltage supply. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... -
Page 71: Visual Inspection
Secure the device against unallowed or unintentional start-up. ► 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 72: Device Not Functioning
Failure of the control unit triggers the display of an alarm signal. There is no automatic switch-off. NOTE See Pressurized Enclosure System Manual. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 73: Measured Values Clearly Incorrect
Check the calibration range. ► calibration range exceeded). 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 74: Error Messages
All error messages are listed in a Table, see Chapter Error Messages. The definition of “Initiator” is shown at the end of the Table. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK... -
Page 75: Error Messages
File measval Failure Error during measured value file access. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... - Page 76 Incorrect configuration of I/O module or I/O Maint. Error module defective. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice...
- Page 77 Maint. Maint. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
- Page 78 This Table also contains recommended solutions that can only be performed by specially trained personnel. O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK...
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Page 79: Repairing Inadequate Purge Air Supply
Contact SICK Customer Service when power supply present. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 80: Decommissioning
Never open the device when the room is too small. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... - Page 81 Switch off the purge air supply only after removal of the sender/receiver unit from ► the gas duct. 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 82: Decommissioning Of Subassemblies With Explosion Relevance
Observe relevant local conditions for disposal of industrial waste. ► O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... - Page 83 Electronics: Capacitors, rechargeable batteries, batteries • Display: Liquid of LC-Display 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 84: Technical Data
27th BImSchV • EN 14181 • EN 15267-3 O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 85: Gm32 Ex Sender/Receiver Unit
Stainless steel 1.4571, optional: Stainless steel 1.4539 Connections for auxiliary sub‐ Purge air stances 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 86: Connection Unit, Ex Version I/O Module
860 V AC Relay contact <-> actuation 1376 V AC O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 87: Dimension Drawings: Sender/Receiver Unit Ex Version
The housing of the sender/receiver unit can be swiveled to the left or right of the device flange (max. 180°/105°). 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 88: Dimension Drawings Of Open Measuring Probe (Gmp)
Application-specific lengths on request All dimensions in mm O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 89: Dimension Drawings: Connection Unit Version 3G
5 - 11 mm M16 x 1.5 4 - 8 mm 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 90: Dimension Drawing, Flange With Tube, Dn125
Hose connection for 8 mm diameter • Outlet Thread G 1" O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... -
Page 91: Technical Data Enclosure
2 mbar (0.03 psi) (relative) Signal pressure 1.5 mbar (0.022 psi) (relative) 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice... -
Page 92: Annex
Ex pzc op is [ia] IIC T3 Gc Special conditions (X identification) O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... - Page 93 If the duct has underpressure against the atmosphere, this area may correspond to Zone 2 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
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Page 94: Index
45 Pull the installation plate............................49 O P E R A T I N G I N S T R U C T I O N S | GM32 Ex 8015558/1O6S/V1-9/2024-08 | SICK Subject to change without notice... - Page 95 18 Zero point................................. 17 8015558/1O6S/V1-9/2024-08 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Ex Subject to change without notice...
- Page 96 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za Further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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