SICK GM35 Series Operating Instructions Manual
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SICK GM35 Series Operating Instructions Manual

In-situ ir gas analyzer, probe version
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O P E R A T I N G I N S T R U C T I O N S
GM35
In-situ IR Gas Analyzer,
Probe Version

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S GM35 In-situ IR Gas Analyzer, Probe Version...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modi‐...

  • Page 3: Table Of Contents

    Removing the transport safety devices of the measuring probe..................8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 4 Menu tree, Parameters............8.2.4 Menu tree, Calibration............. 8.2.5 Menu tree, Maintenance............O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...
  • Page 5 12.11 Dimension drawing, control units............12.12 Dimension drawing, flange with tube, DN125........8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 6 12.14 Dimension drawing, purge air unit, SLV4-2..........12.15 Dimension drawing, weather hoods............O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 7: About This Document

    These Operating Instructions are only applicable for the measuring device described in the product identification. They are not applicable for other SICK measuring devices. The standards referred to in these Operating Instructions are to be observed in the respective valid version.

  • Page 8: Warning Levels / Signal Words

    SICK AG uses standardized data interfaces such as, for example, standard IP technol‐ ogy, in its products. The focus here is on product availability and features. SICK AG always assumes that the customer is responsible for the integrity and confi‐ dentiality of data and rights involved in connection with using the products.

  • Page 9: Safety Information

    Pay attention to the transport safety device. Clear obstacles that could cause falls and collisions out of the way. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...

  • Page 10: Warning Information On The Device

    • Basis of this Manual is the delivery of the device according to the preceding project planning (e.g., based on the SICK application questionnaire) and the rele‐ vant delivery state of the device (see delivered System Documentation). If you are not sure whether the device corresponds to the state defined during project planning or to the delivered system documentation: Please contact SICK Customer Service.
  • Page 11 Must be kept for reference. Must be passed on to new owners. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 12: Product Description

    Product description Product identification Product name GM35 Device version Measuring Probe Version Manufacturer SICK AG Erwin-Sick-Str. 1 · D-79183 Waldkirch · Germany Type plates • Sender/receiver unit: On right side • On purge air attachment: On tube • Control unit: On right side Product characteristics •...

  • Page 13: Layout And Function

    Purge air unit (only for GMP) The measuring device comprises the following components: 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 14 NOTE As standard, SICK recommends a separate purge air unit for the sender/receiver unit and reflector unit when using the GMP measuring probe to ensure an optimal purge air supply.

  • Page 15: Options

    Optical surface heating in Yes, with integrated control measuring probe 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 16: Open Gmp Measuring Probe In Detail

    Purge air attachment with connections (purge air, electric connection cables) Integrated temperature sensor PT1000 Measuring gap O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 17: Gas-Testable Gpp Measuring Probe In Detail

    Test gas attachment with connections Integrated temperature sensor PT1000 Filter element (gas permeable) 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 18: Transport And Storage

    Store all components of the measuring device in a dry, clean area. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 19: Mounting

    • Preparing the measuring point (e.g. load capacity of welded-on flange) 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 20: Checking The Scope Of Delivery

    Installation comprises two main steps: Installing the required device components at the measuring point before commis‐ sioning. Installing the measuring device at the measuring point (carried out by SICK Serv‐ ice during commissioning). NOTICE GMP measuring probe device damage: To prevent contamination of the optical surfa‐...

  • Page 21: Installing The Flange With Tube

    "Dimension drawing, flange with tube, DN125", page 78 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 22 If necessary, fit duct insulation around the flanges with tube to protect the meas‐ uring device from heat. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 23: Installing The Purge Air Unit

    Remove the protective caps. Store the transport safety device. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 24: Removing The Transport Safety Device Of The Gpp Measuring Probe

    Flange Flange seal Flange with tube Washer Spring washer O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 25: Putting The Purge Air Unit Into Operation

    Attach clearly visible warning information against unintentional switching off on all switching devices with which the purge air units can be switched off. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...

  • Page 26: Fitting The Flange Fixture On The Measuring Probe

    Place 10 cup springs, individually directed against each other, on each of the three threaded bolts on the device flange. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 27: Fitting The Control Unit

    8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...
  • Page 28 Fasten the control unit to the four fastening brackets. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 29: Fitting The Control Unit At A Greater Distance (Option)

    The total length of the CAN bus connections may be up to 300 m. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...
  • Page 30 Screw the enclosure tightly to the two mounting holes. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 31: Electrical Installation

    For 115 V AC, plug the respective bridges as shown on the connection plate of the control unit AWE. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...

  • Page 32: Tools Required

    Before commissioning: Make the connections for the device components at the measuring point. During commissioning: Create the remaining necessary connections on the meas‐ uring device at the measuring point (will be carried out by SICK Service during commissioning). Table 6: Overview of electrical connection steps...

  • Page 33: Connection Overview

    Line (extension), connection unit (option) and control unit Power supply, sender/receiver unit, provided by customer 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...

  • Page 34: Lines Overview

    Connection lines to the CAN bus extensions are optionally available. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 35: Correct Connection Of The Can Bus Line

    The analog input assignment shown in the following Chapters is the factory setting.This setting may not be changed. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...
  • Page 36 CAN H + L, twisted pair, shielded. Connection for SCU Digital inputs: Potential-free contacts (6 × 0.75 O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 37: Connecting The Grounding Conductor On The Control Unit

    Control unit AWE (sheet steel enclosure version) Connection for grounding conductor 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 38: Connecting The Connection Unit (Option)

    CAN bus line: Color marking of wiring Wiring Color code CAN-H Yellow O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...
  • Page 39 CAN GND Brown 0 ... 20 mA White Black 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 40: Commissioning

    (hot/dangerous to health). You are capable of recognizing and preventing danger by possibly escaping gases. When one of these requirements is not met: Contact SICK Customer Service or your local SICK representative. Grounding NOTICE...

  • Page 41: Removing The Transport Safety Device Of The Sender/Receiver Unit

    Carry out assembly work on parts of the device together with another person when necessary. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...

  • Page 42: Connecting The Sender/Receiver Unit With Measuring Probe

    Connection of sender/receiver unit connection line to control unit O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 43: Fine Optical Alignment

    • Control unit • Visor on the sender/receiver unit: 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 44 LED field of the visor; ideally in the central LED. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 45: Fitting The Weather Hood (Option)

    Spacer bolt Weather hood Sender/receiver unit Washer Spring washer Screw 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 46: Starting Measuring Operation

    Quick check of Measuring screens on the LC display of the control unit: Using the Operating Instructions, see "Operating and display elements", page When malfunction or warning messages are present: If the error cause cannot be cleared: Contact SICK Service. 7.11.1 Operating states Message on display...

  • Page 47: Operation

    • Read the malfunction message, see Diagnosis mode (diag) 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 48: Control Unit Menu Tree

    8.2.3 Menu tree, Parameters Menu level Explanation Parameters Parameters O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...
  • Page 49 Service area for calibration of measuring compo‐ nents Calibration CO Calibration H 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 50: Menu Tree, Calibration

    Resetting parameters to factory settings a All settings will be overwritten! O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 51: Maintenance

    Only open the device when good ventilation is available, especially when a leak of one of the device components is suspected. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...

  • Page 52: Maintenance Plan

    "Cleaning the purge air unit", page 58 Check and/or clean purge air unit purge air unit Operating Instructions Check analyzer with span gas Normally carried out by SICK Service. 1W = Weekly, 1M = Monthly, 1Y = Yearly 9.2.1 Maintenance protocol Log the following data: •...

  • Page 53: Expendable, Wearing And Spare Parts

    Check for moisture outside and inside the enclosure. Check inspection window for soiling and clean. Check LEDs. If the control unit is damaged (e.g. LC display failure): Contact SICK Service. Weather hood Check condition of the weather hood from the outside and inside.

  • Page 54: Removing The Sender/Receiver Unit

    Material required • Optics cleaning cloth • Demineralized water O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 55: Cleaning The Optical Surface Of The Sender/Receiver Unit

    NOTICE Do not use cleaning agents. Residues can falsify measuring results. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 56: Cleaning The Optical Surface Of The Gpp Measuring Probe

    Do not use cleaning agents. Residues can falsify measuring results. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...
  • Page 57 Insert new seals at the top and at the bottom. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 58: Cleaning The Control Unit

    Perform a zero point adjustment after installing a new IR source module. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 59: Troubleshooting

    Decontaminate all contaminated components according to regulations after disas‐ sembly. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 60: Monitoring And Diagnostic System

    Internal operating temperatures are Check whether error messages exist. incorrect. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 61: Clearing Malfunctions On The Control Unit

    Check CAN bus line from the control unit to the sender/receiver unit or to the connec‐ tion unit. Malfunction occurs again. Replace the last connected component. Consult SICK Service. 24V/5V supply defective Check 24V/5V supply. Replace control unit or printed circuit board.

  • Page 62: Malfunction Messages

    Check contamination of the optical surfaces. Clean if necessary, see "Cleaning optical sur‐ faces", page b If not successful, contact SICK Service. CO com. No connection between CO, N O module and CO, b Check lines and plugs. Repair if necessary.

  • Page 63: Warning Messages

    H2O Sig. High O measuring signal distorted. b Contact SICK Service. H2O temp. detec. O detector temperature outside tolerance b Contact SICK Service. Mirror adj. End Automatic beam tracking at end stop, further b Check optical alignment , see "Fine optical tracking not possible alignment", page...

  • Page 64: Repairing Inadequate Purge Air Supply

    Check optical alignmentsee "Fine optical align‐ • IR source aged ment", page 43 b If not successful, contact SICK Service. CO/N2O not ready • CO, N O measurement not ready yet. b Wait until the operating temperature is reached (30 minutes).

  • Page 65: Corrosion On Flange

    Corrosion on flange Unsuitable materials b Check project planning. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 66: Decommissioning

    You are capable of recognizing and preventing danger by possibly escaping gases. When one of these requirements is not met: Contact SICK Service or your local SICK representative. DANGER Hazard through gas escaping when the sender/receiver unit is swiveled out Overpressure in the gas duct can cause hot and/or noxious gases to escape when the sender/receiver unit is swiveled out.

  • Page 67: Removing The Device

    Close off the flange on the gas duct with a cover.. Clean the measuring probe under consideration of all protective measures. 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...

  • Page 68: Preparing The Device Ready For Shipping

    11.3 Preparing the device ready for shipping Before shipping: Contact your local SICK representative. The addresses are on the back cover of the Operating Instructions. Your SICK representative can advise you whether the defective device can be repaired locally or whether it would more advantageous for you to return the device for repair.
  • Page 69 Electronics: Capacitors, rechargeable batteries, batteries • Display: Liquid of LC-Display 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 70: Technical Data

    Analyzer unit of measuring system Degree of protection IP66 / NEMA 4x O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 71: Open Gmp Measuring Probe

    Material, media contact Stainless steel 1.4571, stainless steel 1.4539, ceramic, PTFE 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 72: Control Unit, Awe, Sheet Steel Enclosure

    0/4 ... 20 mA, 500 Ω • Electrically isolated O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 73: Connection Unit

    125 mm × 103 mm × 57 mm Weight 3 kg 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 74: Dimension Drawing, Sender/Receiver Unit

    Figure 30: GM35 sender/receiver unit (all dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 75: Dimension Drawing, Open Gmp Measuring Probe

    All length dimensions in mm, all weights in kg Application-specific lengths on request 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 76: Dimension Drawing, Gas-Testable Gpp Measuring Probe

    All lengths in mm, all weights in kg Application-specific lengths on request O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...

  • Page 77: Dimension Drawing, Control Units

    Figure 34: Fitting the control unit AWE (sheet steel enclosure version), dimensions in mm 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35...

  • Page 78: Dimension Drawing, Flange With Tube, Dn125

    PG13.5 Figure 36: Dimensions, connection unit (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...
  • Page 79 (10.12) Figure 37: Dimension drawing SLV4-2, type 2BH1300 (dimensions in mm) 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 80 Figure 38: Weather hood for sender/receiver unit (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/147I/V4-0/2021-03 | SICK Subject to change without notice...
  • Page 81 TECHNICAL DATA 8009389/147I/V4-0/2021-03 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 82 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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