SICK GM700 Operating Instructions Manual
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SICK GM700 Operating Instructions Manual

Laser gas analyzer, probe version
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O P E R A T I N G I N S T R U C T I O N S
GM700
Laser Gas Analyzer,
Probe Version

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S GM700 Laser Gas Analyzer, Probe Version...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Removing the transport safety devices of the measuring probe..................8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 4 Menu tree Measuring.............. 8.2.2 Menu tree Diagnosis............... 8.2.3 Menu tree Parameter.............. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...
  • Page 5 12.9 Dimension drawing, open GMP measuring probe........12.10 Dimension drawing, gas-testable GPP measuring probe....... 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 6 Ambient temperature ranges with reference cell....13.2 User information on laser safety GM700..........O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 7: About This Document

    Table 1: Warning symbols Symbol Significance Hazard (general) Hazard by voltage 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 8: Warning Levels / Signal Words

    SICK AG always assumes that the customer is responsible for the integrity and confi‐ dentiality of data and rights involved in connection with using the products. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...
  • Page 9 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 10: Safety Information

    “Laser safety” from Directive 2006/25/EC. Always observe the user information in the Annex of these Operating Instructions. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...

  • Page 11: Warning Information On The Device

    Responsibility of user Intended users see "Target groups", page 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 12 Must be kept for reference. Must be passed on to new owners. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 13: Product Description

    GM700-07 O, high humidity GM700-08 HCI + H GM700-09 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 14: Layout And Function

    O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 15: Options

    Total length of all CAN bus lines: max. 300 m. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 16: Check Cycle

    Yes, with integrated control measuring probe Suitable for wet sample gas O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 17: Open Gmp Measuring Probe In Detail

    Integrated temperature sensor PT1000 Measuring gap Lever for locking device 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 18: Gas-Testable Gpp Measuring Probe In Detail

    Test gas attachment with connections Integrated temperature sensor PT1000 Filter element (gas permeable) O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 19: Transport And Storage

    Store all components of the measuring device in a dry, clean area. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 20: Mounting

    • Preparing the measuring point (e.g. load capacity of welded-on flange) O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 21: Checking The Scope Of Delivery

    GPP measuring probe device damage: To prevent contamination of the optical surfaces, the measuring probe must be heated before installation. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 22: Installing The Flange With Tube

    "Dimension drawing, flange with tube, DN125", page 82 O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...
  • Page 23 If necessary, fit duct insulation around the flanges with tube to protect the mea‐ suring device from heat. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 24: Installing The Purge Air Unit

    Remove the protective caps. Store the transport safety device. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 25: Removing The Transport Safety Device Of The Gpp Measuring Probe

    Flange Flange seal Flange with tube Washer Spring washer 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 26: Putting The Purge Air Unit Into Operation

    Attach clearly visible warning information against unintentional switching off on all switching devices with which the purge air units can be switched off. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...

  • Page 27: Fitting The Flange Fixture On The Measuring Probe

    Place 10 cup springs, individually directed against each other, on each of the three threaded bolts on the device flange. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 28: Fitting The Control Unit

    O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...
  • Page 29 Fasten the control unit to the four fastening brackets. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 30: Fitting The Control Unit At A Greater Distance (Option)

    The total length of the CAN bus connections may be up to 300 m. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...
  • Page 31 Screw the enclosure tightly to the two mounting holes. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 32: Electrical Installation

    For 115 V AC, plug the respective bridges as shown on the connection plate of the control unit AWE. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...

  • Page 33: Tools Required

    Optional: Connect the connection unit. see "Connecting the connection unit (option)", page 39 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 34: Connection Overview

    (open line end) in connector, open line O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 35: Laying Lines

    Connection lines to the CAN bus extensions are optionally available. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 36: Correct Connection Of The Can Bus Line

    The analog input assignment shown in the following Chapters is the factory setting.This setting may not be changed. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...
  • Page 37 " Maintenance request (NO contact) § Function check (NO contact) 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 38: Connecting The Grounding Conductor On The Control Unit

    ) of the plant ground with one eyelet over the bolt. Position and tighten the M6 nut. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 39: Connecting The Connection Unit (Option)

    Green CAN GND Brown 0 ... 20 mA White 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 40 ELECTRICAL INSTALLATION Wiring Color code Black O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 41: Commissioning

    Optical alignment tool (not included in standard scope of delivery) Material required • Optics cleaning wipes without detergent 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 42: Commissioning Steps Overview

    Open the locks. Swivel the flange fixture open. Remove the transport safety devices. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 43: Fitting The Sender/Receiver Unit On The Flange Fixture

    Fold the sender/receiver unit flange fixture together. Close the quick-release fasteners. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 44: Connecting The Sender/Receiver Unit With Measuring Probe

    Connection of sender/receiver unit — test gas attachment connection cable Connection of control unit connection cable O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...

  • Page 45: Fine Optical Alignment For Device Versions For Nh 3 And Hf Measure- Ment

    The laser beam can be made visible with a suitable detector card. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 46 Look through the visor on the right enclosure side in drilling direction at the mirror with the target. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...

  • Page 47: Fine Optical Alignment For Device Version For Hci Measurement

    Pay attention to the LED strip as well as the display in the control unit. Ideal alignment is achieved with 6 LEDs. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 48: Fitting The Weather Hood (Option)

    Figure 27: Fitting the mounting plate. Screws Upper mounting ring Installation plate O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 49: Starting Measuring Operation

    Press button “Meas”. ✓ The device switches to Measuring mode. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 50: Operating States

    "Possible ambient temperatures", page O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 51: Operation

    • Read the malfunction message, see Diagnosis mode (diag) 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 52: Control Unit Menu Tree

    Cross-Duct: OH Cross-Duct: Reflector O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 53: Menu Tree Parameter

    Range high: 0 ... 999999 Cycle Out: No, Yes 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 54 ■ XXXXXXX XXXX ■ GMM700/DSP ■ XXXXXXX XXXX ■ O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 55: Menu Tree Calibration

    Resets parameters to factory settings a All settings are overwritten! 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 56: Maintenance

    Only open the device when good ventilation is available, especially when a leak of one of the device components is suspected. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...

  • Page 57: Maintenance Plan

    • Special observations • Required consumables and spare parts 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 58: Expendable, Wearing And Spare Parts

    Weather hood Check condition of the weather hood from the outside and inside. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 59: Removing The Sender/Receiver Unit

    Material required • Optics cleaning cloth • Demineralized water 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 60: Cleaning The Optical Surface Of The Sender/Receiver Unit

    NOTICE Do not use cleaning agents. Residues can falsify measuring results. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 61: Cleaning The Optical Surface Of The Gpp Measuring Probe

    Do not use cleaning agents. Residues can falsify measuring results. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 62 Insert new seals at the top and at the bottom. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 63: Cleaning The Control Unit

    For information on the purge air unit, see the Operating Instructions of the purge air unit (SLV4). 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 64: Troubleshooting

    Decontaminate all contaminated components according to regulations after disas‐ sembly. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 65: Monitoring And Diagnostic System

    Internal operating temperatures are Check whether error messages exist. incorrect. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 66: Clearing Malfunctions On The Control Unit

    Outer plug-in connector on receiver. Inner plug-in connector in receiver. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 67: Malfunction Messages

    Exchange reference cell. device with closed cell) b Contact SICK Service. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 68: Warning Messages

    For information on the purge air unit, see the Operating Instructions of the purge air unit (SLV4). O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...

  • Page 69: Corrosion On Flange

    Corrosion on flange Unsuitable materials b Check project planning. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 70: Decommissioning

    Do not switch the purge air unit off as long as the measuring device is still in the gas duct. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...

  • Page 71: Removing The Device

    Clean the measuring probe under consideration of all protective measures. 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 72: Preparing The Device Ready For Shipping

    NOTICE Observe relevant local conditions for disposal of industrial waste. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...
  • Page 73 Electronics: Capacitors, rechargeable batteries, batteries • Display: Liquid of LC-Display 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 74: Technical Data

    Ambient humidity ≤ 95 % relative humidity, non-condensing Electrical safety O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 75: Sender/Receiver Unit

    Accuracy • Pressure sensor: 1% • Temperature sensor: 1% 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 76: Control Unit, Awe, Sheet Steel Enclosure

    200 mm × 346 mm × 97,5 mm Weight 4.7 kg O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 77: Control Unit, Awe, Cast Metal Enclosure

    Voltage: 115 V / 230 V • Frequency: 50 Hz / 60 Hz 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 78: Dimension Drawing, Sender/Receiver Unit

    Dimension drawing, sender/receiver unit Figure 33: GM700 sender/receiver unit (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 79: Dimension Drawing, Open Gmp Measuring Probe

    All lengths in mm, all weights in kg Application-specific lengths on request 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 80: Dimension Drawing, Gas-Testable Gpp Measuring Probe

    All lengths in mm, all weights in kg Application-specific lengths on request O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 81: Dimension Drawing, Control Units

    Figure 37: Fitting the control unit AWE (sheet steel enclosure version), dimensions in mm 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 82: Dimension Drawing, Flange With Tube, Dn125

    (10.12) Figure 40: Dimension drawing SLV4-2, type 2BH1300 (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK Subject to change without notice...

  • Page 83: Dimension Drawing, Weather Hoods

    Figure 41: Weather hood for sender/receiver unit (dimensions in mm) 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 84: Annex

    (or newer version with same functionality) is used, even in case of an unfavorable parameter choice or a reasonably predictable error case. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/14AW/V2-0/2021-01 | SICK...
  • Page 85 (<0°C). 8022447/14AW/V2-0/2021-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 86 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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