SICK GM35 Operating Instructions Manual
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SICK GM35 Operating Instructions Manual

In-situ ir gas analyzer, cross-duct version
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O P E R A T I N G I N S T R U C T I O N S
GM35
In-situ IR Gas Analyzer,
Cross-Duct Version

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S GM35 In-situ IR Gas Analyzer, Cross-Duct Version...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Fitting the control unit at a greater distance (option)..............5.6.6 Installing the purge air unit............. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 4 Menu tree, Diagnosis.............. 8.2.3 Menu tree, Parameters............8.2.4 Menu tree, Calibration............. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...
  • Page 5 12.12 Dimension drawing, purge air attachment..........12.13 Dimension drawing, connection unit............8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 6 12.14 Dimension drawing, purge air unit, SLV4-2..........12.15 Dimension drawing, weather hoods............O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 7: About This Document

    Table 1: Warning symbols Symbol Significance Hazard (general) Hazard by electrical voltage 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 8: Warning Levels / Signal Words

    O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 9: Safety Information

    Clear obstacles that could cause falls and collisions out of the way. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 10: Warning Information On The Device

    Observe all safety instructions. If anything is not clear: Please contact SICK Customer Service. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...
  • Page 11 Must be kept for reference. Must be passed on to new owners. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 12: Product Description

    O, CO GM35-6 GM35-7 GM35-10 O, H O, CO O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 13: Layout And Function

    Purge air unit The measuring device comprises the following components: 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 14: Pressure And Temperature Sensor

    It is necessary to install and use a pressure and temperature sensor (available as accessory) to calculate the concentrations at standard conditions. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 15: Options

    Reference point is displayed as percentage scaled to 70 % of the measuring range. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 16: Transport And Storage

    Pack all components for storage or transport. Preferably use the original packing. Store all components of the measuring device in a dry, clean area. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 17: Mounting

    Preparing the measuring point (e.g. load capacity of welded-on flange) 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 18: Checking The Scope Of Delivery

    • Stability of the duct wall has been checked. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...
  • Page 19 The installation steps for the flanges with tube are identical for the sender/receiver unit and reflector unit. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 20 Other devices or fittings must not cut or interrupt the measuring device beam path. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...
  • Page 21 Align the flange with tube on the reflector side so that the light spot appears centred in the target. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 22: Fitting The Purge Air Attachments

    The installation steps for the purge air attachments on the device flanges are identical for the sender/receiver unit and reflector unit. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...
  • Page 23 Push the device flange onto the purge air attachment. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 24: Fitting The Control Unit

    4 × mounting holes, ø 7.2 mm Mounting surface O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 25: Fitting The Control Unit At A Greater Distance (Option)

    The total length of the CAN bus connections may be up to 300 m. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 26: Installing The Purge Air Unit

    For information on the purge air unit, see the Operating Instructions of the purge air unit (SLV4). O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 27: Electrical Installation

    For 115 V AC, plug the respective bridges as shown on the connection plate of the control unit AWE. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 28: Tools Required

    Optional: Connect the connection unit. see "Connecting the connection unit (option)", page 35 O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 29: Connection Overview

    Connection line, sender/receiver unit and control unit or connection unit (option) 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 30: Lines Overview

    Signal lines from the control unit to the connection terminals of the customer's status/message devices can be added later as required. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 31: Electrical Connection Of The Control Unit

    The analog input assignment shown in the following Chapters is the factory setting.This setting may not be changed. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 32 CAN H + L, twisted pair, shielded. Connection for SCU Digital inputs: Potential-free contacts (6 × 0.75 O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 33: Connecting The Grounding Conductor On The Control Unit

    Control unit AWE (sheet steel enclosure version) Connection for grounding conductor 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 34: Connecting The Purge Air Unit Electrically

    The purge air supply must not be switched off under any circumstances while the sender/receiver unit and reflector unit are on the sample gas duct. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 35: Connecting The Connection Unit (Option)

    CAN bus line: Color marking of wiring Wiring Color code CAN-H Yellow 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 36 CAN GND Brown 0 ... 20 mA White Black O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 37: Commissioning

    "Carrying out coarse optical align‐ ment", page 39 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 38: Removing The Transport Safety Device

    Open the quick-release fasteners. Swivel the flange fixture open. Remove the protective cover. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 39: Carrying Out Coarse Optical Alignment

    Figure 21: Fitting the alignment tool, sender/receiver unit Alignment tool, sender Flange fixture Quick-release fasteners 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 40: Fitting The Alignment Tool On The Reflector Unit

    O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 41: Carrying Out Coarse Optical Alignment Of The Sender/Receiver Unit

    Change the alignment tool elements until the correct alignment on both sides is achieved. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 42: Fitting The Sender/Receiver Unit And Reflector Unit On The Flange Fixtures

    Reflector unit NOTE Fitting the reflector unit is identical. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 43: Connecting The Sender/Receiver Unit

    Control unit connection line connection NOTE Connection overview "Connection overview", page 29 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 44: Connecting The Reflector Unit

    • Device has warmed up to operating temperature (approx. 2 hours). O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...
  • Page 45 Check on the display that the values for dx and dy are ≤ ±0.1. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 46: Fitting The Weather Hood (Option)

    Material required • Fast curing epoxy resin two-component adhesives O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 47: Starting Measuring Operation

    (line locking) SIGNAL_ADJUST Adjusting amplification to changed transmission 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 48: Operation

    • Read the malfunction message, see Diagnosis mode (diag) O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 49: Control Unit Menu Tree

    8.2.3 Menu tree, Parameters Menu level Explanation Parameters Parameters 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 50 Service area for calibration of measuring compo‐ nents Calibration CO Calibration H O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 51: Menu Tree, Calibration

    Resetting parameters to factory settings a All settings will be overwritten! 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 52: Maintenance

    Only open the device when good ventilation is available, especially when a leak of one of the device components is suspected. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK...

  • Page 53: Maintenance Plan

    • Special observations • Required consumables and spare parts 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 54: Expendable, Wearing And Spare Parts

    Weather hood Check condition of the weather hood from the outside and inside. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 55: Removing The Sender/Receiver Unit And Reflector Unit

    Material required • Optics cleaning cloth • Demineralized water 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 56: Cleaning The Control Unit

    O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 57: Cleaning The Purge Air Unit

    Perform a zero point adjustment after installing a new IR source module. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 58: Troubleshooting

    • Measuring operation is no longer possible or no longer reliable. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 59: Device Not Functioning

    Communication error between control unit and receiver Error message: "Sensor Communication" 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 60: Malfunction Messages

    Electronics too hot b Improve cooling of sender/receiver unit. O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 61: Warning Messages

    Replace lamp module. b If not successful, contact SICK Service. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 62 Clean if necessary. see "Cleaning optical surfaces", value 255. page 55 O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 63: Repairing Inadequate Purge Air Supply

    Corrosion on flange Unsuitable materials b Check project planning. 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 64: Decommissioning

    Protection when working on the stack or hot or aggressive sample gases O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 65: Preparing The Device Ready For Shipping

    High-pressure cleaners • Aggressive mechanical or chemical cleaning agents 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 66: Environmentally Compatible Disposal

    Electronics: Capacitors, rechargeable batteries, batteries • Display: Liquid of LC-Display O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 67: Technical Data

    Table 16: Technical data, GM35 sender/receiver unit Description Analyzer unit of measuring system 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 68: Reflector Unit

    Menu-guided operation via LC-display and membrane key‐ board Version Sheet steel enclosure O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 69: Control Unit, Awe, Cast Metal Enclosure

    125 mm × 103 mm × 57 mm Weight 3 kg 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 70: Purge Air Attachment

    Reflector unit: • Flow monitor for purge air monitoring O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 71: Dimension Drawing, Sender/Receiver Unit

    Figure 34: GM35 sender/receiver unit (all dimensions in mm) 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 72: Dimension Drawing, Reflector Unit

    Dimension drawing, reflector unit Figure 35: Reflector unit (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 73: Dimension Drawing, Control Units

    Figure 37: Fitting the control unit AWE (sheet steel enclosure version), dimensions in mm 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...

  • Page 74: Dimension Drawing, Flange With Tube, Dn125

    181,8 Figure 39: Purge air attachment (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...

  • Page 75: Dimension Drawing, Connection Unit

    Figure 41: Dimension drawing SLV4-2, type 2BH1300 (dimensions in mm) 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 76 (6.65) Figure 43: Weather hood for reflector unit (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM35 8009441/147K/V4-0/2021-02 | SICK Subject to change without notice...
  • Page 77 TECHNICAL DATA 8009441/147K/V4-0/2021-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 78 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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