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O P E R A T I N G I N S T R U C T I O N S GM32-Ex In-situ Gas Analyzer, Probe Version Installation, Operation, Maintenance...
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Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Mounting..................... 28 Information on installation in potentially explosive atmospheres..8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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7.10 Optical fine alignment of the SR-unit ............. 7.11 Installing weatherproof covers (option)........... O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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10.10 Inadequate purge air supply..............10.11 Malfunctions on the connection unit............8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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13.2 Electrical protection.................. 108 13.3 Ex certifications..................108 Index....................109 O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Ex relay SR852 (interface relay) Manual (only for category 2G) NOTICE Observe all supplied documents. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Hazard or unsafe practice which could result in less severe or minor injuries. Notice O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Important information on electrical or electronic functions Table 2: Information symbols 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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EN 61010-1. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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The person setting the system up is responsible for the safety of the system in which the device is integrated. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
General warning sign: Warning of danger area. Figure 2: GM32 Ex connection unit 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Read the Operating Instructions O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Ex relay SR852 (interface relay) Manual (only for category 2G) NOTICE Observe all supplied documents. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
, (low NO GM32-9 , NO, NO , NH O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
• Technical Information GM32 • SOPAS ET Help menu 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Signaling of maintenance request: Deviation from setpoint value > ±2% of the FS. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
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Results of zero and reference measurement are irrele‐ vant. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
2G", page 37 see "Connection diagram for version 3G", page O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Malfunction of the pressurized enclosure system: The main power supply of the gas analyzer is switched off automatically. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
OFF: When the pressurized enclosure is not in the correct operating state (malfunction). 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Observe zone separation of the purge air supply, air may be suctioned only from the non-Ex zone or from Ex zone 2. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Locking device of GMP probe Remove the protective stickers. Take out the plugs. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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NOTICE Store the transport safety devices well protected from humidity and contamination. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Store all components of the measuring system in a dry, clean room. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Protective gas feed line, see "Connecting protective gas to the SR-unit", page O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Check the scope of delivery according to the order confirmation/delivery note. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Angle: max. 1° Attachment (e.g. 4 steel pipes, 50 x 5 mm) for purge air unit O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Figure 8: "Top" marking on flange with tube "Top" marking Attach the flange with tube. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
NOTE For more information, see the Ex Interface Relay (SR852) Manual. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
More information on protective gas, see "Feeding protective gas", page 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Observe zone separation of the purge air supply, air may be suctioned only from the non-Ex zone or from Ex zone 2. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Do not replace cable inlets or plugs with different types. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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Only open those cable inlets to be used for installing cables. Keep the plugs. Refit the original plug when a cable inlet must be closed again afterwards. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Connection unit — SCU-P100 (CAN cable) On-site 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
CAUTION Never lay power supply cables directly next to signal cables. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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Description of I/O modules, see Operating Instructions Modular I/O System. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Ex-p control unit ã Connection of P valve ä O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Connection of P valve ã Power supply of control unit ä 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
SOPAS. For more information, see the SOPAS Operating Instructions. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
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Second measuring range: AO is always on the right next to the respective compo‐ ■ nent. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Figure 17: Potential equalization on the purge air fixture Connection of potential equalization O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Screw the M4 screws tight. Push on the connector housing and screw tight. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Pin assignment in connection unit, see "Connecting I/O interfaces (option)", page O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
(control unit)", page NOTICE Always connect a protective conductor to PE. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
• For category 2G: Ex Relay SR852 (interface relay) Manual O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Only open the device when good ventilation is available, especially when a leak of one of the device components is suspected. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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EN 61010-1. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Table 4: Material required for commissioning 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Installing weatherproof covers (option). see "Installing weatherproof covers (option)", page O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Push 2 hose clamps over the sealing ring and tighten. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Connecting protective gas to the SR-unit The protective gas connection is on the intermediate enclosure. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
If you have questions concerning the purge air pressure, contact SICK Customer Service or your local SICK representative. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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Hose clamps Figure 25: Installing the GM32 Ex purge air unit O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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Switch the power supply of the purge air unit on again. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Spring sheet Purge air fixture Seal Flange with tube O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
GMP probe: Set the lever on the purge air fixture to the “open” position. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
With operating unit: see "Alignment adjust - manual optical alignment". O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Top mounting ring Mounting ring Bottom mounting ring Lock Installation plate 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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Position the cover on the installation plate from the top. Engage the locks and close again. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
The GM32 Ex will be switched on automatically after a few minutes. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
ß To activate a function button: Simply touch the button surface with a finger. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Move cursor to the left. Move cursor to the right. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
/ Select until the desired setting is reached. Save the new setting with function button "Save". O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
"Maintenance mode - set Maintenance mode ", page 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
The results of the last check cycle can be called up in this menu item. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Press the Down arrow button. Exit the menu item with the Back button. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Perform adjustments slowly and wait for approx. 20 seconds until the display on the monitor has been updated. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
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Empfehlung: Kontrollzyklus nach jeder manuellen Ausrichtung und Instandhal‐ tungsmaßnahme starten. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
– Exit Maintenance mode, current measured value display: Press the Meas button. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Wait 20 minutes after switching off the main power supply before opening the enclosure. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Some maintenance tasks will cause the device to switch to malfunction Activate Maintenance mode before starting to work. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Set the lever on the purge air fixture to the “Close” position". 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Check flanges and screw fittings for firm seating. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Set the lever on the purge air fixture to the “Close” position". 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
CAUTION The sender/receiver enclosure may be opened only in a clean environment. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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Replace the cover and screw tight. Refit the SR-unit. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Figure 38: Taking the cover off Self-locking M5 screws (x5) O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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13 Screw the rear cover tight. NOTE Adjustment is not required. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Put the purge air unit back into operation, see "Start-up of the purge air supply", page O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Disconnect the GM32 Ex and any connected devices from the voltage supply. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Overpressure monitoring failure The failure of the control unit has the following consequences: O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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GM32 Ex category 3G: Output of an alarm signal. There is no automatic switch-off. NOTE See Pressurized Enclosure System Manual. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Corrosion on measuring probe or flange Table 10: Corrosion on probe/ flange O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
"Installing the SR-unit "closed". on the device flange", page 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
"Error messages" The definition of "Initiator" is explained at the end of the Table. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
Error during measured value file access. Table 11: Error table: Malfunction message 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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Error module defective. Table 12: Error table: Maintenance request O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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Maint. Table 13: Error table: Maintenance request / Xtended 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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This Table also contains recommended solutions that can only be performed by specially trained personnel. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
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Maint. Table 15: Error table: Maintenance request / Xtended 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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This Table also contains recommended solutions that can only be performed by specially trained personnel. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK...
If the power supply to the connection unit exists, contact SICK Customer Service. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
The analyzer can remain on the gas duct as long as the purge air supply is in oper‐ ation. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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Install suitable monitoring. remove the respective subassemblies. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Electronics: Capacitors, rechargeable batteries, batteries. • Display: Liquid of LC display. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Via integrated control unit or SOPAS ET software. Correction functions Internal contamination correction. O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Per module, modules can be selected and extended as required. 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
860 V AC Relay contact <-> actuation 1376 V AC O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
The sender/receiver unit housing can be swiveled to the left or right of the device flange (max. 180°/105°). 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
1.238 Application-specific lengths on request All dimensions in mm O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Figure 44: Mounting flange DN125 (all specifications in mm) 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Pressurized enclosure system settings Pressurized enclosure system used: Gönnheimer F850S O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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2 mbar (0.03 psi) (relative) Signal pressure 1.5 mbar (0.022 psi) (relative) 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
Further information on Ex certification, see "Explosion protection in accordance with ATEX", page O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
Nominal pressure in enclosure..........................107 of the centering disc..............................53 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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............................19 Zero point................................. 18 O P E R A T I N G I N S T R U C T I O N S | GM32-Ex 8015558/YYJ8/V1.7/2016-07 | SICK Subject to change without notice...
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INDEX 8015558/YYJ8/V1.7/2016-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32-Ex Subject to change without notice...
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Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...
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