SICK GM32 Series Operating Instructions Manual
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SICK GM32 Series Operating Instructions Manual

In-situ gas analyzer, measuring probe version
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Title Page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
GM32
In-situ Gas Analyzer,
Measuring Probe Version
GM32, GM32 LowNOx, GM32 TRS

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Summary of Contents for SICK GM32 Series

  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S GM32 In-situ Gas Analyzer, Measuring Probe Version GM32, GM32 LowNOx, GM32 TRS...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law.

  • Page 3: Table Of Contents

    Required material (not included in the scope of delivery) ......27 Overview of assembly steps .................28 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...
  • Page 4 Clearing malfunctions................54 Safety instructions when clearing malfunctions ......... 54 O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...
  • Page 5 Bitmap Table “Extended” .............73 9.3.9 Table “Operating States”..............73 Dimensions....................74 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 6: About This Document

    Hazard or unsafe practice which could result in less severe or minor injuries. NOTICE Hazard which could result in property damage. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 7: Information Symbols

    GM32 measures continuously directly in the gas duct (in-situ). Product identification Product name GM32 Product variant Version with measuring probe SICK AG · Erwin-Sick-Str. 1 Manufacturer D-79183 Waldkirch · Germany Sender/receiver unit: On the right side and on the intermediate enclosure Location of type plates...

  • Page 8: Additional Documentation/Information

    Final inspection record ● CD-ROM with SOPAS ET ● O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 9: Product Description

    [2] Methyl mercaptan [3] Dimethyl sulphide [4] Dimethyl disulphide 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 10: Trs Calculation

    QAL3 Tool (CUSUM chart). ● O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 11: Options

    If the deviation from zero is > ±2% of the FS, Maintenance request is signaled. Check point ● 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...
  • Page 12 – Zero and span point measurement results are irrelevant. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 13: Gm32 Design

    Further information on the purge air unit → Operating Instructions of the purge air unit. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...

  • Page 14: Light Sources

    Fig. 3: GM32 light beam exit 1 Light beam exit O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 15: Preparing The Gas Duct Side

    The basis for determining the sampling point is the preceding project planning (e.g., ● based on the SICK application questionnaire), the information in the final inspection record of the GM32 and the regulations of the local authorities. The operator is responsible for: Determining the sampling point (e.g., determining a representative sampling point).

  • Page 16: Overview Of The Installation Steps (Duct-Side Work)

    50 x 5 mm) for purge air unit O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 17: Work Steps (Overview)

    When the gas duct is hot, insulate the duct and flanges so that the GM32 is protected from high temperatures, see “System: GM32”, page 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 18: Installing The Connection Unit

    Make sure the purge air supply is sufficiently dimensioned to press the purge air into the gas duct. If required, please contact SICK Customer Service or your local representative. O P E R A T I N G I N S T R U C T I O N S | GM32...

  • Page 19: Laying The Electrical Connection Lines

     Purge air/filter monitor connection Table 4: Signal cable 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...
  • Page 20 On-site terminal connections (inputs/outputs) System I/O” Table 5: Signal lines O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 21: General Information

    Fig. 7: Connection unit (inside): Location of I/O modules I/O module M screw fittings 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 22: Default Values For Interfaces

    SOPAS. For more information, see the SOPAS ET Operating Instructions. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 23: Laying The Electrical Connection Lines To The Sr-Unit

    For GMP probe: Signal line from the purge air unit (connection on the purge air unit → Operating Instructions of the purge air unit) to the purge air fixture. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...

  • Page 24: Preparing The Power Supply

    For GPP probe: Lay the electric lines for the probe heater. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 25: Start-Up

    If one of these requirements is not met: ▸ Please contact SICK Customer Service or your local representative. Gases WARNING: Hazard resulting from gases in the gas duct Hot and/or noxious gases can escape during work on the gas duct, depending on the plant condition.
  • Page 26 Do not use the GM32 in potentially explosive atmospheres. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 27: Required Material (Not Included In The Scope Of Delivery)

    Personal protective equipment stack Table 6: Material required for start-up 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 28: Overview Of Assembly Steps

    Installing weatherproof covers (option) Table 7: Installation steps overview O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 29: Transport Safety Devices

    Fig. 11: Probe transport safety devices (shown here on a GPP probe) Stickers Plugs Store the transport safety devices. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 30: Installing The Device Flange On The Purge Air Fixture

    Fit the sealing ring above the gap, see Fig. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 31: Aligning The Measuring Probe In Flow Direction

    Tighten the screws on the mounting ring again to fasten the device flange in this position. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...

  • Page 32: For The Gpp Probe: Electrical Connection

    GPP probe heater can be switched off. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 33: Electrical Connection Of The Sr-Unit

    16. If necessary, remove the protective cap from the purge air connections. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 34: Installing The Measuring Probe In The Gas Duct

    Screw the measuring probe with purge air fixture or flange attachment tight to the flange with tube (seal with 4 screws). O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...
  • Page 35 Flange seal Fig. 18: Purge air fixture installed on the flange with tube 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 36: Installing The Sr-Unit On The Device Flange

    With SOPAS ET: → Leave this work to a skilled person familiar with SOPAS ET. ▸ With operating unit: see page 45 O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 37: Opc

    → Operating Instructions SCU → Online help of the OPC server 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 38: Opc Interface

    Table 8: Table of data available via the OPC interface O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 39: Installing Weatherproof Covers (Option)

    ▸ Pull the installation plate upwards and remove it from the cover. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...
  • Page 40 Position the cover on the installation plate from the top. ▸ Engage the locks and close again. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 41: Operation

    ▸ Have the device checked by a skilled person. remain inexplicable Malfunc- despite having been Inform SICK’s service department. tions cleared Table 9: Diagnosis table: Unsafe operating state 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...

  • Page 42: Operator Panel

    Set the desired contrast level with both middle buttons O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 43: Language

    1.4.2 Subnetmask 1.4.3 Gateway Maintenance see “Maintenance”, page 47 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 44: Diagnosis

    [3] See SOPAS ET in the “Digital outputs” menu. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 45: Check Cycle

    Perform this work only when the SR-unit is at operating temperature (in operation for at least 30 minutes). 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...
  • Page 46 The values for the light energy V1 .. V4 must be in the range 250 .. 500 and approximately have the same size. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 47: Maintenance

    – “Back” : Show the “Measuring” menu - maintenance signal remains set. – “MEAS”: Show the “Measuring” menu - maintenance signal is reset. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...

  • Page 48: Maintenance

    Do not switch off the heater of the GPP probe as long as the probe is in the gas duct. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 49: Swiveling Out And Removing The Sr-Unit

    ▸ Check flanges and screw fittings for firm seating. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 50: Cleaning The Window

    For GMP probe: Set the lever on the purge air fixture to the “open” position again. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 51: Replacing The Sender Lamp And Led For Gm32 Lownox

    Loosen screw (crosshead) of the plug of the sender lamp voltage supply and disconnect the plug. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...
  • Page 52 Avoid touching the optical surfaces with your fingers. Plug in new LED unit and screw tight. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 53: Cleaning The Purge Air Unit

    “For GMP probe: Start-up of the purge air supply”, page 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 54: Clearing Malfunctions

    At the same time, take all precautionary measures described in the Operating Instructions when opening the connections. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 55: Error Diagnosis Tables

    Check: Were correct test gases used? Are setpoint values correct? GM32 calibration is not correct. If this does not help: Carry out a calibration (please contact SICK Service). Report to manufacturer's Technical Analyzer is contaminated. Service or trained skilled persons.

  • Page 56: Corrosion On Probe Or Flanges

    Initiator, footnote, see page 60 Error message, see “Error messages” O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 57: Error Messages

    Contact SICK Service. unit. Visor com. Communication fault with visor module. SICK Service kontaktieren. Filter com. Communication fault with control filter element. Contact SICK Service. Mirror com. Communication fault with mirror tracking. Contact SICK Service. Lamp com. Communication fault with lamp electronics.
  • Page 58 Incorrect configuration of I/O module or I/O module defective. Table 18 Error messages O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...
  • Page 59 Check purge air supply. p out of range Sample gas pressure < 500 or > 1200 hPa (mbar). t air no signal Broken sensor. Please contact SICK Customer Service. [t] no signal Broken sensor. EEPROM defect EEPROM defective. Heat no signal Heater fault.
  • Page 60 Description Possible causes/remedy cation Gas com- Bad Config. (text) Failure Error in calculation models. Please contact SICK Customer Service. ponent File I/O (text) Error in file system. Restart system. If the error continues to exist: Please contact SICK Customer Service.

  • Page 61: Inadequate Purge Air Supply (For Gmp Probe)

    A green LED lights on each power supply unit in the connection unit. If no LED lights: Check the voltage supply of the connection unit. Otherwise, please contact SICK Customer Service. 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...

  • Page 62: Shutdown

    Wear suitable heat-resistant gloves. ▸ Provide a heat-resistant support. O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 63: Storage

    ● Probes: Probes can be contaminated with pollutants. ● 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 64: Specifications

    2 in accordance with EN 61010-1 (usual, non-conductive contamination and temporary conductivity by occasional moisture condensation) O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 65: System: Gm32

    Electrical safety Table 20: Technical data GM32 system standard Probe version 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 66: System Gm32 Trs-Pe

    SCU control unit Table 21: Technical data GM32 system TRS-PE O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 67: Sender/Receiver Unit

    Temperature sensor PT1000 Table 24: Technical data gas-testable measuring probe (GPP) 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 68: Connection Unit

    1376 V AC Table 26: Characteristic data for electric isolation O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 69: Modbus Register Mapping

    Correction factor Table 27: Modbus component register (for the first 3 components) 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 70: Mapping For Gm32 In General

    0 - 100 (%) Table 28: Modbus “Common Out” register O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 71: Mapping Of Modbus Input Values

    Bit=1: active Reserved Bit=1: active Table 30: Bitmap “Status” 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 72: Bitmap Table "Failure

    Table 33: Bitmap Table for “Function Check” and “Out of Specification” O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...

  • Page 73: Bitmap Table "Extended

    Reserved Reserved Reserved Reserved Table 35: Table “Operating states” 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...

  • Page 74: Dimensions

    The sender/receiver unit housing can be swiveled to the left or right of the device flange (max. 180°/105°). O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...
  • Page 75 Application-specific lengths on request Table 36: Probe lengths GMP measuring probes (all dimensions in mm) 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32...
  • Page 76 Table 37: Probe lengths GPP measuring probes (all dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...
  • Page 77 240/500 Fig. 43: Connection unit (all dimensions in mm) 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...
  • Page 78 Fig. 44: Weatherproof cover for sender/receiver unit (all dimensions in mm) 576,3 636,4 25,2 525,8 O P E R A T I N G I N S T R U C T I O N S | GM32 8012707/ZVF9/V2-1/2019-04 | SICK Subject to change without notice...
  • Page 79 SPECIFICATIONS 8012707/ZVF9/V2-1/2019-04 | SICK O P E R A T I N G I N S T R U C T I O N S | GM32 Subject to change without notice...
  • Page 80 E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no United Kingdom Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Germany Singapore Hong Kong Slovakia E-Mail mail@sick-sk.sk Hungary Slovenia India South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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